IP Library Granted Patent US 12,521,698
Granted Patent B2
US 12,521,698 · App. 18/162,759 · Granted Jan 13, 2026

Pillar-shaped honeycomb structure

Inventors: Yasuhiro Shiga (Nagoya, JP); Shuji Muramatsu (Nagoya, JP); Koji Motoki (Nagoya, JP)
Assignee: NGK INSULATORS, LTD.
B01J21/12B01D53/94B01J35/57B01J35/657F01N3/2828B01D2255/9155B01J35/32B01J2235/00F01N2330/32F01N2370/02
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Quick Facts
Patent No.
US 12,521,698
App. No.
18/162,759
Granted
Jan 13, 2026
Kind
B2
Abstract

A pillar-shaped honeycomb structure including an outer peripheral side wall, and a plurality of partition walls disposed on an inner peripheral side of the outer peripheral side wall, the plurality of partition walls partitioning a plurality of cells forming flow paths from a first end surface to a second end surface, wherein an average pore diameter of the partition walls measured by a mercury porosimeter is 10 μm or less, and when a cross section of the plurality of partition walls is observed with an X-ray microscope and porosities (%) of each partition wall is measured in a thickness direction from one surface to the other surface of each partition wall, an average porosity of each partition wall is 40 to 70%, and a difference between a maximum value and a minimum value of the porosity of each partition wall is 11% or less.

Claims (11)

1 . A pillar-shaped honeycomb structure, comprising an outer peripheral side wall, and a plurality of partition walls disposed on an inner peripheral side of the outer peripheral side wall, the plurality of partition walls partitioning a plurality of cells forming flow paths from a first end surface to a second end surface, wherein

an average pore diameter of the partition walls measured by a mercury porosimeter is 10 μm or less, and

when a cross section of the plurality of partition walls is observed with an X-ray microscope and porosities (%) of each partition wall is measured in a thickness direction from one surface to the other surface of each partition wall, an average porosity of each partition wall is 40 to 70%, and a difference between a maximum value and a minimum value of the porosity of each partition wall is 11% or less.

2 . The pillar-shaped honeycomb structure according to claim 1 , wherein the average pore diameter of the partition walls as measured by the mercury porosimeter is 3 to 10 μm.

3 . The pillar-shaped honeycomb structure according to claim 1 , wherein the plurality of partition walls has an average thickness of 50 to 150 μm.

4 . The pillar-shaped honeycomb structure according to claim 1 , wherein when the average porosity (%) of each partition wall is x and the difference (%) between the maximum value and the minimum value of the porosity of each partition wall is y, the following formula (A) is established:

{5.2176−0.122( x− 55)} e −0.283y ≥0.5  (A).

5 . The pillar-shaped honeycomb structure according to claim 1 , wherein an isostatic breaking strength is 0.5 MPa or more.

6 . The pillar-shaped honeycomb structure according to claim 1 , wherein a bulk density is 0.15 g/cc to 0.25 g/cc.

7 . The pillar-shaped honeycomb structure according to claim 1 , wherein the partition walls are made of ceramic containing 90% by mass or more of cordierite.

8 . The pillar-shaped honeycomb structure according to claim 1 , wherein a catalyst layer is provided on the surface of the partition walls.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2023
From: SHIGA, YASUHIRO; MURAMATSU, SHUJI; MOTOKI, KOJI
To: NGK INSULATORS, LTD.
Reel/Frame 062597/0321 →
Priority Claims (1)
JP 2022-060636 · Mar 31, 2022 · national
Continuity (1)
Related Publication 20230311109A1 · Oct 5, 2023
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