IP Library › Granted Patent US 12,522,287
Granted Patent B2
US 12,522,287 · App. 18/273,733 · Granted Jan 13, 2026

Steer-by-wire steering system comprising an adapted control signal, and method for operating a steer-by-wire steering system

Inventors: Peter Kakas (Budapest, HU); Imre Szepessy (Mauren, LI)
Assignees: thyssenkrupp Presta AG; thyssenkrupp AG
B62D6/008B62D5/006B62D15/0215
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Quick Facts
Patent No.
US 12,522,287
App. No.
18/273,733
Granted
Jan 13, 2026
Kind
B2
Abstract

The present disclosure relates to a steer-by-wire steering system for a motor vehicle containing a steering shaft that can be torsionally connected to a steering handling device, a feedback actuator having an electric motor acting on a rotor shaft, a transmission by means of which the rotor shaft is connected to the steering shaft, and a first angle sensor and a second angle sensor. A control unit assigned to the steering system is designed to receive a first sensor signal S provided by the first angle sensor, to receive a second sensor signal S provided by the second angle sensor, and to provide a control signal ST for controlling the electric motor.

Claims (23)

1 . A steer-by-wire steering system for a motor vehicle comprising:

a steering shaft configured to be torsionally connected to a steering handling device;

a feedback actuator including an electric motor acting on a rotor shaft

a transmission through which the rotor shaft is connected to the steering shaft;

a first angle sensor; and

a second angle sensor, wherein a control unit assigned to the steering system configured to receive a first sensor signal (S 1 ) provided by the first angle sensor, and to receive a second sensor signal (S 2 ) provided by the second angle sensor and to provide a control signal (ST*, ST) for controlling the electric motor, wherein that the first angle sensor is positioned on the steering shaft to detect a rotation of the steering shaft and provide it as the first sensor signal (S 1 ), that the second angle sensor is positioned on the rotor shaft to detect rotation of the rotor shaft and provide it as the second sensor signal (S 2 ), and wherein the control unit is further configured to determine a difference between the rotation of the steering shaft and the correspondingly transmitted rotation of the rotor shaft based on the first sensor signal (S 1 ) and the second sensor signal (S 2 ), taking into account a model (M) of the transmission stored in the control unit, and to adjust the control signal (ST*) taking into account the difference.

2 . The steer-by-wire steering system of claim 1 , wherein the model (M) of the transmission stored in the control unit takes into account at least one of the following characteristics: gear ratio; transmission stiffness; transmission inertia; transmission backlash; transmission temperature.

3 . The steer-by-wire steering system of claim 1 , wherein values for the difference are each assigned a factor, wherein the control unit is further configured to adjust the control signal (ST*) by multiplication by the factor assigned to the determined difference.

4 . The steer-by-wire steering system of claim 1 , wherein the control unit is further configured to determine the control signal (ST) according to a functional relationship, taking into account the determined difference or a factor assigned to the value of the determined difference in the functional relationship in order to adjust the control signal (ST*) taking into account the difference.

5 . The steer-by-wire steering system of claim 1 , wherein the first angle sensor or the second angle sensor is a single-turn sensor.

6 . The steer-by-wire steering system of claim 1 , wherein the first angle sensor or the second angle sensor is a multi-turn sensor.

7 . The steer-by-wire steering system of claim 1 , wherein the transmission contains only components and/or materials with properties that are predictable when the transmission is used in the steering system.

8 . The steer-by-wire steering system of claim 1 , wherein the control unit is further designed to adjust the control signal (ST*) in such a way that a torque provided by the electric motor is increased if the difference is negative.

9 . A method for operating a steer-by-wire steering system, which contains a steering shaft that can be torsionally connected to a steering handling device, a feedback actuator which has an electric motor driving a rotor shaft, a transmission through which the rotor shaft is connected to the steering shaft, a first angle sensor and a second angle sensor,

wherein a control unit assigned to the steering system receives a first sensor signal (S 1 ) provided by the first angle sensor, receives a second sensor signal (S 2 ) provided by the second angle sensor and provides a control signal (ST*, ST) for controlling the electric motor,

the first angle sensor detecting a rotation of the steering shaft and providing it as the first sensor signal (S 1 );

the second angle sensor detecting a rotation of the rotor shaft and providing it as the second sensor signal (S 2 ); and

the control unit determining a difference between the rotation of the steering shaft and the correspondingly transmitted rotation of the rotor shaft based on the first sensor signal (S 1 ) and the second sensor signal (S 2 ), taking into account a model (M) of the transmission stored in the control unit, and adjusts the control signal (ST*) taking into account the difference.

10 . The method of claim 9 , wherein the model (M) of the transmission, at least one of the following characteristics is taken into account: transmission ratio; transmission stiffness; transmission inertia; transmission backlash; transmission temperature.

11 . The method of claim 9 , wherein values for the difference are each assigned a factor, wherein the control unit adjusts the control signal (ST*) by multiplication by this factor.

12 . The method of claim 9 , wherein the control unit determines the control signal (ST) according to a functional relationship, taking into account the determined difference or a factor assigned to the value of the determined difference in the functional relationship in order to adjust the control signal (ST*) taking into account the difference.

13 . The method of claim 9 , wherein the control unit adjusts the control signal (ST*) in such a way that a torque provided by the electric motor is increased if the determined difference is negative.

14 . The method of claim 9 , wherein the steer-by-wire steering system includes the system of claim 1 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 13, 2024
From: KAKAS, PETER; SZEPESSY, IMRE
To: THYSSENKRUPP PRESTA AG; THYSSENKRUPP AG
Reel/Frame 068270/0427 →
Priority Claims (1)
DE 10 2021 200 613.2 · Jan 25, 2021 · national
Continuity (1)
Related Publication 20240101189A1 · Mar 28, 2024
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