IP Library Granted Patent US 12,523,045
Granted Patent B2
US 12,523,045 · App. 18/547,000 · Granted Jan 13, 2026

Joint of floor panels

Inventor: Pawel Gutkowski (Barlinek, PL)
Assignee: “BARLINEK” SPÓŁKA AKCYJNA
E04F15/02038E04F2201/0547
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,523,045
App. No.
18/547,000
Granted
Jan 13, 2026
Kind
B2
Abstract

A floor panel system comprises a joint of floor panels wherein each of the floor panels is a rectangular plate with upper and lower surfaces, two long and two short edge side surfaces, and a longitudinal coupling element extending horizontally beyond the upper surface and includes a settling recess that couples with a downwardly extending projection of an adjacent panel, forming a horizontal retaining assembly, a bearing surface at the end of the coupling element which is away from a bearing surface of the adjacent panel, and a bearing projection between the bearing surfaces to form a second vertical retaining assembly and define a lower expansion joint. The panels are joined at the long and short edges using the first vertical retaining assembly and the second vertical retaining assembly via a bearing protrusion integrated into the panel and a having a height greater than the size of the lower dilation gap. Further, the longitudinal coupling element has an upwardly extending vertical projection placed in a settling seat below the guiding groove of the elastic insert.

Claims (21)

1 . A joint of floor panels ( 1 , 1 ′), including a floor panel and an adjacent floor panel, wherein each of the floor panels ( 1 , 1 ′) to be joined is in a form of a rectangular plate, comprising

an upper surface ( 6 ) and a lower surface ( 25 ) parallel to the upper surface ( 6 ), intended to be laid on a substrate,

two long edges ( 2 , 2 ′) of side surfaces ( 3 , 3 ′),

two short edges ( 4 , 4 ′) of side surfaces ( 5 , 5 ′),

a first vertical retaining assembly ( 10 , 37 ) for the floor panels ( 1 , 1 ′) to be joined, in a form of an elastic insert ( 21 ) placed between the floor panels ( 1 , 1 ′) to be joined,

a longitudinal coupling element ( 7 , 8 ) shaped below one of the long edges ( 2 ) of the side surface ( 3 ),

wherein the longitudinal coupling element ( 7 , 8 ) is parallel to the upper surface ( 6 ) and extends horizontally beyond the upper surface ( 6 ),

and furthermore, the longitudinal coupling element ( 7 , 8 ) has a settling recess ( 12 , 39 ) that couples with a downwardly extending projection ( 13 , 40 ) of the adjacent floor panel ( 1 ′) and forms with the adjacent floor panel a horizontal retaining assembly ( 9 , 36 ) of the floor panels ( 1 , 1 ′) to be joined,

wherein the longitudinal coupling element ( 7 , 8 ) has a bearing surface ( 26 , 46 ) at the end of longitudinal coupling element ( 7 , 8 ), wherein the bearing surface ( 26 , 46 ) is remote from a bearing surface ( 18 , 42 ) of the adjacent floor panel ( 1 ′),

and furthermore, a bearing projection ( 27 , 47 ) is placed between the bearing surfaces ( 26 , 46 ; 18 , 42 ) and forms a second vertical retaining assembly ( 10 ′, 37 ′), and defines a lower expansion joint ( 29 , 29 ′),

wherein the floor panel ( 1 ) is joined by the respective long edge ( 2 , 2 ′) to the short edge ( 4 , 4 ′) of the adjacent floor panel ( 1 ′) by means of

the first vertical retaining assembly ( 10 , 37 ) in the form of an elastic insert ( 21 ), placed via sliding in a guiding groove ( 22 ) between the floor panels ( 1 , 1 ′) to be joined and extending from the side surface ( 5 , 5 ′) below the short edge ( 4 )

and by means of

a second vertical retaining assembly ( 10 ′, 37 ′), placed below the first vertical retaining assembly ( 10 , 37 ), in a form of a bearing protrusion ( 27 , 47 ) extending from the bearing surface ( 26 , 46 ), where bearing surface ( 27 , 47 ) is positioned partially in a groove ( 28 , 48 ) formed in the bearing surface ( 18 , 42 ) of the adjacent floor panel ( 1 ′), the bearing protrusion ( 27 , 47 ) being an integral part of the floor panel ( 1 ) and having a height ( 30 , 30 ′) greater than the size of the lower dilatation gap ( 29 , 29 ′),

and furthermore, the longitudinal coupling element ( 7 , 8 ) has an upwardly extending vertical projection ( 11 , 38 ) placed in a settling seat ( 16 , 41 ) below the guiding groove ( 22 ) of the elastic insert ( 21 ).

2 . The joint of the floor panels ( 1 , 1 ′) according to claim 1 , wherein the bearing projection ( 27 , 47 ) is in a form of a cylindrical section, and the groove ( 28 , 48 ) of the adjacent floor panel ( 1 ′) is adapted in shape to receive a part of the bearing projection ( 27 , 47 ).

3 . The joint of the floor panels ( 1 , 1 ′) according to claim 1 , wherein the groove ( 28 ) is formed in a downwardly extending tongue ( 19 ) of the adjacent floor panel ( 1 ′).

4 . The joint of the floor panels ( 1 , 1 ′) according to claim 3 , wherein the bearing surface ( 18 ) of the downwardly extending tongue ( 19 ) of the adjacent floor panel ( 1 ′) is inclined from the vertical by an angle (a) between 1° and 5°.

5 . The joint of the floor panels ( 1 , 1 ′) according to claim 1 , wherein the downwardly extending projection ( 40 ) has two convex arched surfaces (R 1 , R 2 ) matching two concave arched surfaces (r 1 , r 2 ) of the settling recess ( 39 ).

6 . The joint of the floor panels ( 1 , 1 ′) according to claim 5 , wherein the two concave arched surfaces (r 1 , r 2 ) form an elongated hump ( 49 ) at the contact point of the two concave arched surfaces (r 1 , r 2 ) and the two convex arched surfaces (R 1 , R 2 ) form a recess ( 50 ) at the contact point of the two convex arched surfaces (R 1 , R 2 ), the elongated hump ( 49 ) being adapted in shape to the recess ( 50 ).

7 . The joint of the floor panels ( 1 , 1 ′) according to claim 1 , wherein the floor panel ( 1 ) has a slanted bearing surface ( 24 , 43 ) above the settling recess ( 12 , 44 ), intended for contacting the elastic insert ( 21 ), wherein the slanted bearing surface ( 24 , 43 ) is positioned above a lower surface ( 32 , 45 ) of the settling recess ( 12 , 44 ) and a free space (FS, FS′) is left between the lower side of the elastic insert ( 21 ) and the lower surface ( 32 , 45 ) of the settling recess ( 12 , 44 ).

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 18, 2023
From: GUTKOWSKI, PAWEL
To: "BARLINEK" SPÓLKA AKCYJNA
Reel/Frame 064632/0560 →
Priority Claims (1)
PL 437615 · Apr 19, 2021 · national
Continuity (1)
Related Publication 20240141655A1 · May 2, 2024
References Cited (16)
US 7908815B2 · Pervan · 2011 [cited by examiner]
US 10837181B2 · Josefsson · 2020 [cited by examiner]
US 11352799B2 · Boucké · 2022 [cited by examiner]
US 11359384B2 · Markovski · 2022 [cited by examiner]
US 11608646B2 · Schäfers · 2023 [cited by examiner]
US 11708698B2 · Drevet · 2023 [cited by examiner]
US 12110693B1 · Devos · 2024 [cited by examiner]
US 12221793B1 · Devos · 2025 [cited by examiner]
US 20070130872A1 · Goodwin · 2007 [cited by examiner]
US 20110131909A1 · Hannig · 2011 [cited by examiner]
US 20110138722A1 · Hannig · 2011 [cited by examiner]
US 20200131784A1 · Boucké · 2020 [cited by examiner]
US 20210370109A1 · Brady · 2021 [cited by examiner]
WO WO2008004960A2 · 2008 [cited by applicant]
WO WO201420913A1 · 2014 [cited by applicant]
WO WO2016155696A1 · 2016 [cited by applicant]