IP Library › Granted Patent US 10,837,181
Granted Patent B2
US 10,837,181 · App. 15/379,957 · Granted Nov 17, 2020

Method for producing a mechanical locking system for panels

Inventors: Per Josefsson (Ramlosa, SE); Christian Boo (Kagerod, SE)
Assignee: VALINGE INNOVATION AB
E04F15/02038E04F13/0894E04F15/02005E04F15/102E04F15/105E04F2201/0138E04F2201/0146E04F2201/023E04F2201/042E04F2201/043E04F2201/0535E04F2201/0547E04F2201/0588
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Quick Facts
Patent No.
US 10,837,181
App. No.
15/379,957
Granted
Nov 17, 2020
Kind
B2
Abstract

A method for producing a mechanical locking system for a first panel and a second panel. The method includes providing a tongue, including a first locking surface, at a first edge of the first panel, forming a tongue groove, including a second locking surface, at a second edge of the second panel, the first locking surface and second locking surface are configured to cooperate for locking the first edge to the second edge in a first direction, providing a first guiding surface at the first edge and a second guiding surface at the second edge, wherein the first guiding surface cooperates with the second guiding surface during an assembling of the first edge and the second edge, and working of the first guiding surface and/or the second guiding surface to reduce the coefficient of friction between the first guiding surface and the second guiding surface and/or a surface roughness.

Claims (28)

1. A method for producing a mechanical locking system for a first panel and a second panel, wherein the first and second panels comprise a core material comprising a thermoplastic material, wherein the method comprises:

providing a tongue, comprising a first locking surface, at a first edge of the first panel;

forming a tongue groove, comprising a second locking surface, at a second edge of the second panel, said first locking surface and second locking surface are configured to cooperate for locking the first edge to the second edge in a first direction;

providing a first guiding surface at the first edge and a second guiding surface at the second edge, wherein the mechanical locking system is configured such that first guiding surface cooperates with the second guiding surface during an assembling of the first edge and the second edge; and

working of the first guiding surface and/or the second guiding surface, to reduce a surface roughness of the worked guiding surface(s), wherein the working is performed by a fixed tool; and

working, with the fixed tool, of an adjacent surface which is adjacent to the second guiding surface, while working the first guiding surface and/or the second guiding surface with the fixed tool.

2. The method as claimed in claim 1 , comprising working the second guiding surface, wherein the method for forming the second locking surface is different from the method for working of the second guiding surface.

3. The method as claimed in claim 1 , comprising working the first guiding surface, wherein a method for forming the first locking surface is different from the method for working of the first guiding surface.

4. The method as claimed in claim 1 , wherein the working of the first guiding surface and/or the second guiding surface is a polishing, a sanding, a grinding and/or a pressing.

5. The method as claimed in claim 1 , wherein the core material comprises a filler and/or a reinforcement material.

6. The method as claimed in claim 1 , wherein the working of the first guiding surface or the second guiding surface is made before the forming of the tongue groove.

7. The method as claimed in claim 1 , wherein the method comprises forming an insertion groove, at the first edge and arranging the tongue, in the insertion groove.

8. The method as claimed in claim 1 , wherein the method comprises forming the tongue, at the first edge.

9. The method as claimed in claim 1 , wherein one or more of the tongue, the tongue groove, the locking element and the locking groove are formed of a core material of the first and or the second panel.

10. The method as claimed in claim 1 , wherein the working of the first guiding surface and/or the second guiding surface reduces the surface roughness value within the range of about 30% to about 50%.

11. The method as claimed in claim 1 , wherein the working of the first guiding surface and/or the second guiding surface reduces the surface roughness to a value of less than about 2.5 Ra.

12. The method as claimed in claim 1 , wherein the working of the first guiding surface and/or the second guiding surface decreases the surface roughness value at least 0.5 Ra.

13. The method as claimed in claim 1 , wherein the working of the first guiding surface and/or the second guiding surface reduces the surface roughness value from about 3 Ra to about 2 Ra.

14. The method as claimed in claim 1 , wherein the first and second panels are building panels or floor panels.

15. The method as claimed in claim 1 , wherein the fixed tool is a sliding bar or a pressure shoe.

16. The method as claimed in claim 1 , wherein the working of the first guiding surface and/or the second guiding surface is a sanding, a grinding and/or a pressing.

17. The method as claimed in claim 1 , wherein the adjacent surface is at a non-zero angle relative to the second guiding surface.

18. The method as claimed in claim 1 , wherein the method comprises:

forming a locking element at the first edge or the second edge; and

forming a locking groove at the other of the first edge or the second edge, wherein the locking element is configured to cooperate with the locking groove for locking the first edge to the second edge in a second direction which is perpendicular to the first direction.

19. The method as claimed in claim 18 , wherein the tongue is formed at the locking element or the locking groove and the tongue groove is formed at the other of the locking element or locking groove.

20. The method as claimed in claim 1 , wherein the fixed tool works the second guiding surface and the adjacent surface at the same time.

21. The method as claimed in claim 20 , wherein the adjacent surface is at a non-zero angle relative to the second guiding surface.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 2, 2017
From: JOSEFSSON, PER; BOO, CHRISTIAN
To: VALINGE INNOVATION AB
Reel/Frame 041592/0015 →
Priority Claims (1)
SE 1551670 · Dec 17, 2015 · national
Continuity (1)
Related Publication 20170175400A1 · Jun 22, 2017
Cited By (8)
US 12,215,505 US 12,281,482 US 12,331,526 US 12,343,966 US 12,467,267 US 12,492,563 US 12,523,045 US 12,586,555