IP Library › Granted Patent US 12,527,356
Granted Patent B2
US 12,527,356 · App. 17/812,493 · Granted Jan 20, 2026

Non-combustible aerosol provision systems with atomizer-free consumables

Inventors: Zachary Johnson (Winston-Salem, NC); Jason M. Short (Winston-Salem, NC); Charles Jacob Novak (Winston-Salem, NC); Alla Letfullina (Greensboro, NC); Royce Ferguson (Winston-Salem, NC); Mike Xiao (Chandler's Ford, GB); Richard Haines (Newbury, GB); Zachary Burchman (Chicago, IL); Tom Mckeon (Kansas City, MO); Matthew Nettenstrom (Bartlett, IL); Steve Schennum (Plainville, IL); Patrick Bailey (Charlotte, NC); T. J. Root (Charlotte, NC); Benjamin Gatti (Indian Trail, NC); Jeremy Losaw (Charlotte, NC); Raeshon McNeil (Charlotte, NC)
Assignee: RAI Strategic Holdings, Inc.
A24F40/485A24F40/10A24F40/44
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Quick Facts
Patent No.
US 12,527,356
App. No.
17/812,493
Granted
Jan 20, 2026
Kind
B2
Abstract

The present disclosure provides a non-combustible aerosol provision system and consumables and aerosol generators for non-combustible aerosol provision systems. In various implementations, the non-combustible aerosol provision system comprises a control device that includes an outer housing defining a receiving chamber, a power source and a control component, an aerosol generator coupled to the control device, and an atomizer-free consumable that includes a substrate for engagement with the aerosol generator. The consumable is configured to be removably coupled with one or both of the control device and the aerosol generator. The aerosol generator defines a vaporization chamber and is configured to heat the substrate to generate an aerosol.

Claims (18)

1 . A non-combustible aerosol provision system comprising:

a control device that includes a power source;

an aerosol generator that is removably coupleable with the control device so as to receive power from the power source and generate an aerosol from a substrate; and

a consumable that is removably coupleable to one or both of the aerosol generator and the control device, the consumable including a storage compartment configured to contain the substrate, and the consumable being configured to supply the substrate to the aerosol generator, wherein the storage compartment comprises an access door disposed at a distal end thereof, the access door configured to be opened by a portion of the aerosol generator when the distal end of the storage compartment engages the aerosol generator, wherein the aerosol generator comprises a housing defining a vaporization chamber and comprising a second access door, wherein the second access door is configured to be opened by a portion of the storage compartment when the distal end of the storage compartment engages the aerosol generator.

2 . The non-combustible aerosol provision system of claim 1 , wherein the aerosol generator comprises a heater assembly and a liquid transport element, the liquid transport element configured to communicate with an aerosol precursor within the substrate.

3 . The non-combustible aerosol provision system of claim 1 , wherein the storage compartment of the consumable comprises a reservoir and the substrate comprises a liquid composition.

4 . The non-combustible aerosol provision system of claim 1 , wherein the access doors of the aerosol generator and the storage compartment comprise an elastomeric baffle.

5 . The non-combustible aerosol provision system of claim 1 , wherein the control device further comprises a controller for controlling at least one function of the aerosol provision system.

6 . The non-combustible aerosol provision system of claim 1 , wherein:

the control device includes an outer housing defining a proximal end and a distal end, the proximal end of the control device defining a receiving chamber for at least partially receiving the aerosol generator, the power source disposed within the outer housing;

the aerosol generator is coupled to the proximal end of the housing; and

the consumable further comprises a mouthpiece having a proximal end configured to engage with a user's mouth and a distal end configured to engage a proximal end of the storage compartment, wherein the storage compartment has a distal end configured to engage the aerosol generator.

7 . The non-combustible aerosol provision system of claim 1 , wherein the storage compartment further comprises an elastomeric seal configured to engage with the aerosol generator to prevent leakage.

8 . The non-combustible aerosol provision system of claim 7 , wherein the storage compartment further comprises a split valve configured to engage the aerosol generator and provide fluid communication between the storage compartment and the vaporization chamber.

9 . The non-combustible aerosol provision system of claim 8 , wherein the liquid transport element comprises a rigid or semi-rigid fluid delivery channel configured to engage the split valve of the storage compartment.

10 . The non-combustible aerosol provision system of claim 6 , wherein a vaporization chamber of the aerosol generator is in fluid communication with the consumable via two separate airflow channels that merge at the proximal end of the mouthpiece.

11 . The non-combustible aerosol provision system of claim 6 , wherein an airflow inlet is defined by a gap between the consumable and one or both of the control device and the aerosol generator, the airflow entering a vaporization chamber of the aerosol generator and an aerosol flow exits the vaporization chamber via a first path and a second path, wherein the aerosol flow paths are symmetrical.

12 . The non-combustible aerosol provision system of claim 2 , wherein at least one of the liquid transport element or the heater assembly comprises a ceramic material.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 20, 2022
From: JOHNSON, ZACHARY; SHORT, JASON M.; NOVAK, CHARLES JACOB; LETFULLINA, ALLA; FERGUSON, ROYCE
To: RAI STRATEGIC HOLDINGS, INC.
Reel/Frame 061487/0696 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 20, 2022
From: BURCHMAN, ZACHARY; MCKEON, TOM; NETTENSTROM, MATTHEW; SCHENNUM, STEVE; PIVOT PRODUCT DEVELOPMENT LLC.; R. J. REYNOLDS TOBACCO COMPANY
To: RAI STRATEGIC HOLDINGS, INC.
Reel/Frame 061487/0742 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 20, 2022
From: XIAO, MIKE; HAINES, RICHARD
To: NICOVENTURES TRADING LIMITED
Reel/Frame 061487/0822 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 20, 2022
From: BAILEY, PATRICK; ROOT, T.J.; GATTI, BENJAMIN; LOSAW, JEREMY; MCNEIL, RAESHON; ENVENTYS PARTNERS, LLC; R. J. REYNOLDS TOBACCO COMPANY
To: RAI STRATEGIC HOLDINGS, INC.
Reel/Frame 061487/0887 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 20, 2022
From: NICOVENTURES TRADING LIMITED
To: RAI STRATEGIC HOLDINGS, INC.
Reel/Frame 061487/0903 →
Continuity (2)
Provisional Application 63222267 · Jul 15, 2021
Related Publication 20230020470A1 · Jan 19, 2023
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