IP Library Granted Patent US 12,529,620
Granted Patent B2
US 12,529,620 · App. 18/259,616 · Granted Jan 20, 2026

Method and system for leakage detection in a fluid system

Inventors: Daniel Rosenring (Bjerringbro, DK); Lars Sund Mortensen (Bjerringbro, DK)
Assignee: Grundfos Holding A/S
G01M3/26
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Quick Facts
Patent No.
US 12,529,620
App. No.
18/259,616
Granted
Jan 20, 2026
Kind
B2
Abstract

A method for detecting leakage in a fluid system, comprising: receiving a pressure signal indicative of measured pressure values of a pressure in the fluid system measured at different points in time; determining a first filtered pressure signal indicative of variations of the measured pressure values over a first time scale; determining a second filtered pressure signal indicative of variations of the measured pressure values over a second time scale, shorter than the first time scale; outputting a leakage warning based on a comparison of the first filtered pressure signal and the second filtered pressure signal.

Claims (41)

1 . A method for detecting leakage in a fluid system, comprising:

receiving a pressure signal indicative of measured pressure values of a pressure in the fluid system measured at different points in time;

determining a first filtered pressure signal indicative of variations of the measured pressure values over a first time scale;

determining a second filtered pressure signal indicative of variations of the measured pressure values over a second time scale, shorter than the first time scale;

computing a width between an upper envelope of an operating range of the measured pressure values and the first filtered pressure signal, wherein the operating range defines the upper envelope, larger than the first filtered pressure signal, and a lower envelope, smaller than the first filtered pressure signal;

computing a deviation of the second filtered pressure signal from the first filtered pressure signal;

outputting a leakage warning based at least in part on a comparison of the computed deviation and the computed width; and

computing the lower envelope from the first filtered pressure signal and from the computed width.

2 . A method according to claim 1 , wherein outputting the leakage warning comprises detecting occurrence of one or more leakage-indicating events, the occurrence of each leakage-indicating event including the second filtered pressure signal having a value smaller than the lower envelope.

3 . A method according to claim 1 , wherein computing the lower envelope comprises computing the lower envelope by subtracting the computed width from the first filtered pressure signal.

4 . A method according to claim 1 , further comprising: outputting a filling warning when the lower envelope is smaller than a predetermined threshold or smaller than 1 bar.

5 . A method according to claim 1 , wherein outputting the leakage warning comprises:

detecting one or more leakage-indicating events,

counting a number of detected leakage-indicating events, and

outputting the leakage warning based on the counted number of detected leakage-indicating events, or responsive to the counted number exceeding a threshold.

6 . A method according to claim 1 , wherein determining the first filtered pressure signal comprises applying a first low-pass filter having a first time constant to the measured pressure signal, and wherein determining the second filtered pressure signal comprises applying a second low-pass filter having a second time constant to the measured pressure signal, the second low-pass filter allowing higher frequencies to pass than the first low-pass filter.

7 . A method according to claim 1 , comprising gradually reducing the envelope width when the computed width exceeds a predetermined threshold.

8 . A method for detecting leakage in a fluid system, comprising:

receiving a pressure signal indicative of measured pressure values of a pressure in the fluid system measured at different points in time;

determining a first filtered pressure signal indicative of variations of the measured pressure values over a first time scale;

determining a second filtered pressure signal indicative of variations of the measured pressure values over a second time scale, shorter than the first time scale;

computing a width between an upper envelope or a lower envelope of an operating range of the measured pressure values relative to the first filtered pressure signal, wherein the operating range defines the upper envelope, larger than the first filtered pressure signal, and the lower envelope, smaller than the first filtered pressure signal;

computing a deviation of the second filtered pressure signal from the first filtered pressure signal; and

outputting a leakage warning based at least in part on a comparison of the computed deviation and the computed width.

9 . A method according to claim 8 , comprising gradually reducing the envelope width when the computed width exceeds a predetermined threshold.

10 . A method according to claim 8 , wherein computing the width comprises computing the width as a width between the upper envelope and the first filtered pressure signal.

11 . A method according to claim 10 , wherein the method further comprises computing the lower envelope from the first filtered pressure signal and from the computed width.

12 . A method according to claim 11 , wherein computing the lower envelope comprises computing the lower envelope by subtracting the computed width from the first filtered pressure signal.

13 . A method according to claim 12 , wherein computing the width of the operating range comprises computing the upper envelope from the measured pressure signal and computing the width as a difference between the computed upper envelope and the first filtered pressure signal.

14 . A method according to claim 8 , wherein outputting the leakage warning comprises detecting occurrence of one or more leakage-indicating events, occurrence of each leakage-indicating event including the second filtered pressure signal having a value smaller than the lower envelope.

15 . A data processing system configured to perform the steps of the method defined in claim 1 .

16 . A pump for use in a fluid system, the pump comprising a processing unit configured to control operation of the pump; wherein the processing unit is further configured to perform the steps of the method defined in claim 15 .

17 . A fluid system comprising a pressure sensor and a data processing system communicatively coupled to the pressure sensor; wherein the data processing system is configured to perform the steps of the method defined in claim 15 .

18 . A computer program comprising computer program code configured, when executed by a data processing system, to cause the data processing system to perform the steps of the method according to claim 15 .

19 . A method for detecting leakage in a fluid system, comprising:

receiving a pressure signal indicative of measured pressure values of a pressure in the fluid system measured at different points in time;

determining a first filtered pressure signal indicative of variations of the measured pressure values over a first time scale;

determining a second filtered pressure signal indicative of variations of the measured pressure values over a second time scale, shorter than the first time scale;

computing a width between a lower envelope of an operating range of the measured pressure values and the first filtered pressure signal, wherein the operating range defines an upper envelope, larger than the first filtered pressure signal, and the lower envelope, smaller than the first filtered pressure signal;

computing a deviation of the second filtered pressure signal from the first filtered pressure signal; and

outputting a leakage warning based at least in part on a comparison of the computed deviation and the computed width.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 17, 2024
From: ROSENRING, DANIEL; MORTENSEN, LARS SUND
To: GRUNDFOS HOLDING A/S
Reel/Frame 066149/0964 →
Priority Claims (1)
DK PA202070875 · Dec 28, 2020 · national
Continuity (1)
Related Publication 20240210268A1 · Jun 27, 2024
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