Conditioning roll tension control by header drive pressure
An agricultural crop conditioner comprising: a frame with a first conditioner roll rotatably mounted to the frame, and a second conditioner roll rotatably and movably mounted to the frame. A tensioner is connected between the frame and the second roll, and configured to generate a first force to bias the second roll towards the first roll. The conditioner has a roll drive circuit comprising a hydraulic pump configured to drive a hydraulic motor. A hydraulic actuator is operatively connected to a forward supply line between the pump and the motor. The hydraulic actuator is configured to change the first force as an inverse function of changes in a pressure of hydraulic fluid in the forward supply line during operation of the hydraulic motor in a forward processing direction.
1 . An agricultural crop conditioner comprising:
a frame;
a first conditioner roll rotatably mounted to the frame;
a second conditioner roll rotatably mounted to the frame and extending adjacent to the first conditioner roll, wherein the second conditioner roll is movable relative to the frame in a closing direction to decrease a size of a gap between the first conditioner roll and the second conditioner roll, and an opening direction to increase the size of the gap;
a tensioner operatively connected between the frame and the second conditioner roll, and configured to generate a first force to bias the second conditioner roll in the closing direction;
a conditioner roll drive circuit comprising:
a hydraulic pump having a forward pump outlet and a reverse pump outlet,
a hydraulic motor operatively connected at least one of the first conditioner roll and the second conditioner roll, and having a forward motor inlet and a reverse motor inlet,
a forward supply line hydraulically connecting the forward pump outlet to the forward motor inlet, and
a reverse supply line hydraulically connecting the reverse pump outlet to the reverse motor inlet,
wherein the hydraulic pump is operable to drive the hydraulic motor in a forward processing direction to process crop material through the crop conditioner; and
a hydraulic actuator having an actuator inlet operatively connected to the forward supply line, wherein the hydraulic actuator is configured to change the first force as an inverse function of changes in a pressure of hydraulic fluid in the forward supply line during operation of the hydraulic motor in the forward processing direction.
2 . The agricultural crop conditioner of claim 1 , wherein the pressure of hydraulic fluid in the forward supply line is variable as an increasing function of a volumetric flow rate of crop material into the gap.
3 . The agricultural crop conditioner of claim 1 , wherein the hydraulic actuator comprises a linear hydraulic actuator.
4 . The agricultural crop conditioner of claim 1 , wherein the hydraulic actuator is operatively connected to the second conditioner roll and configured to apply a second force to bias the second conditioner roll in the opening direction.
5 . The agricultural crop conditioner of claim 4 , wherein:
the second conditioner roll is movably mounted to the frame on a linkage comprising a rotatable arm;
the tensioner is operatively connected to the rotatable arm to apply the first force against the rotatable arm; and
the hydraulic actuator is operatively connected to the rotatable arm to apply the second force against the rotatable arm in contradiction to the first force.
6 . The agricultural crop conditioner of claim 4 , wherein:
the second conditioner roll is movably mounted to the frame on a linkage comprising a rotatable arm;
the tensioner comprises a torsion spring having a first end fixed to the rotatable arm and a second end fixed to a lever arm; and
the hydraulic actuator is operatively connected to the lever arm to apply the second force against the lever arm.
7 . The agricultural crop conditioner of claim 4 , wherein the pressure of the hydraulic fluid in the forward supply line is variable up to a maximum value, and the second force is selected to be insufficient to move the second conditioner roll away from the first conditioner roll against the first force when the pressure of the hydraulic fluid in the forward supply line at the maximum value.
8 . The agricultural crop conditioner of claim 1 , wherein the tensioner comprises at least one mechanical spring.
9 . The agricultural crop conditioner of claim 1 , wherein:
the tensioner comprises a hydraulic telescoping piston and cylinder assembly operatively connected in a telescoping manner to the second conditioner roll, a gas-charged accumulator in fluid communication with an expandable chamber of the piston and cylinder assembly, and a hydraulic fluid reservoir in fluid communication with the accumulator and the expandable chamber; and
the hydraulic actuator is operatively connected to the reservoir and configured to change a volume of the reservoir as a function of changes in the pressure of the hydraulic fluid in the forward supply line.
10 . The agricultural crop conditioner of claim 1 , wherein the actuator inlet is operatively connected to the forward supply line by an uninterrupted hydraulic passage.
11 . The agricultural crop conditioner of claim 1 , further comprising one or more valves operatively connected to the hydraulic actuator and configured to modulate the second force.
12 . The agricultural crop conditioner of claim 11 , wherein the one or more valves comprises a pressure reducing valve.
13 . An agricultural machine comprising:
a chassis;
one or more wheels configured to support the chassis for movement on a ground surface; and
an agricultural crop conditioner mounted on the chassis and comprising:
a frame;
a first conditioner roll rotatably mounted to the frame;
a second conditioner roll rotatably mounted to the frame and extending adjacent to the first conditioner roll, wherein the second conditioner roll is movable relative to the frame in a closing direction to decrease a size of a gap between the first conditioner roll and the second conditioner roll, and an opening direction to increase the size of the gap;
a tensioner operatively connected between the frame and the second conditioner roll, and configured to generate a first force to bias the second conditioner roll in the closing direction;
a conditioner roll drive circuit comprising:
a hydraulic pump having a forward pump outlet and a reverse pump outlet,
a hydraulic motor operatively connected at least one of the first conditioner roll and the second conditioner roll, and having a forward motor inlet and a reverse motor inlet,
a forward supply line hydraulically connecting the forward pump outlet to the forward motor inlet, and
a reverse supply line hydraulically connecting the reverse pump outlet to the reverse motor inlet,
wherein the hydraulic pump is operable to drive the hydraulic motor in a forward processing direction to process crop material through the crop conditioner; and
a hydraulic actuator having an actuator inlet operatively connected to the forward supply line, wherein the hydraulic actuator is configured to change the first force in proportion to changes in a pressure of hydraulic fluid in the forward supply line during operation of the hydraulic motor in the forward processing direction.
14 . The agricultural machine of claim 13 , further comprising a motor supported on the chassis and configured to drive the wheels to move the chassis along the ground.
15 . A method for operating an agricultural crop conditioner comprising:
a frame;
a first conditioner roll rotatably mounted to the frame;
a second conditioner roll rotatably mounted to the frame and extending adjacent to the first conditioner roll, wherein the second conditioner roll is movable relative to the frame in a closing direction to decrease a size of a gap between the first conditioner roll and the second conditioner roll, and an opening direction to increase the size of the gap;
a tensioner operatively connected between the frame and the second conditioner roll, and configured to generate a first force to bias the second conditioner roll in the closing direction;
a conditioner roll drive circuit comprising:
a hydraulic pump having a forward pump outlet and a reverse pump outlet,
a hydraulic motor operatively connected at least one of the first conditioner roll and the second conditioner roll, and having a forward motor inlet and a reverse motor inlet,
a forward supply line hydraulically connecting the forward pump outlet to the forward motor inlet, and
a reverse supply line hydraulically connecting the reverse pump outlet to the reverse motor inlet,
wherein the hydraulic pump is operable to drive the hydraulic motor in a forward processing direction to process crop material through the crop conditioner; and
a hydraulic actuator having an actuator inlet operatively connected to the forward supply line, wherein the hydraulic actuator is configured to change the first force in proportion to changes in a pressure of hydraulic fluid in the forward supply line during operation of the hydraulic motor in the forward processing direction;
wherein the method comprises:
operating the hydraulic pump in the forward processing direction to rotate at least one of the first conditioner roll and the second conditioner roll to condition a flow of crop material moving in a downstream direction;
applying the first force by the tensioner to bias the second conditioner roll in the closing direction; and
operating the hydraulic actuator to inversely vary the first force as a function of a volumetric flow rate of the crop material.