IP Library › Granted Patent US 12,533,735
Granted Patent B2
US 12,533,735 · App. 18/000,394 · Granted Jan 27, 2026

Cutting insert, cutting tool, and method for manufacturing machined product

Inventors: Hirokazu Hatano (Otsu, JP); Kento Iwasaki (Yasu, JP)
Assignee: KYOCERA CORPORATION
B23C5/10B23C5/22B23C5/202B23C2200/284B23C2210/02
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Quick Facts
Patent No.
US 12,533,735
App. No.
18/000,394
Granted
Jan 27, 2026
Kind
B2
Abstract

A cutting insert in a non-limiting aspect of the present disclosure may include an upper surface having a polygonal shape and including a first side, a lower surface, and a lateral surface. The lateral surface may include a first lateral surface located between the first side and the lower surface. The first lateral surface may include a first region that is flat. The first region may include a first central region, a first upper region and a first lower region. The first upper region may be located closer to the upper surface than the first central region, and may have a larger width than the first central region. The first lower region may be located closer to the lower surface than the first central region, and may be a larger width than the first central region.

Claims (83)

1 . A cutting insert, comprising:

an upper surface having a polygonal shape and comprising a first side;

a lower surface located on a side opposite to the upper surface;

a lateral surface located between the upper surface and the lower surface;

an upper cutting edge located on an intersection of the upper surface and the lateral surface; and

a lower cutting edge located on an intersection of the lower surface and the lateral surface,

wherein

an imaginary straight line passing through a center of the upper surface and a center of the lower surface is a central axis,

the lateral surface comprises a first lateral surface located between the first side and the lower surface,

the first lateral surface has a convex shape in a cross section orthogonal to the central axis, and comprises

a first region that is flat, and

a second region that is flat and inclined relative to the first region, the first region comprises

a first central region,

a first upper region which is located closer to the upper surface than the first central region, and which has a larger width in a direction orthogonal to the central axis than the first central region, and

a first lower region which is located closer to the lower surface than the first central region, and which has a larger width in a direction orthogonal to the central axis than the first central region.

2 . The cutting insert according to claim 1 , wherein a maximum value of a width of the first upper region in a direction orthogonal to the central axis is larger than a maximum value of a width of the first lower region in a direction orthogonal to the central axis.

3 . The cutting insert according to claim 1 , wherein

the first lateral surface further comprises a first flank surface located between the first region and the upper surface, and

the first region is located closer to the central axis than the first flank surface in a cross section along the central axis.

4 . The cutting insert according to claim 1 , wherein the first region comes closer to the central axis as coming closer to the upper surface in a cross section along the central axis.

5 . The cutting insert according to claim 1 , wherein

the second region comprises

a second central region,

a second upper region which is located closer to the upper surface than the second central region, and which has a larger width in a direction orthogonal to the central axis than the second central region, and

a second lower region which is located closer to the lower surface than the second central region, and which has a larger width in a direction orthogonal to the central axis than the second central region.

6 . The cutting insert according to claim 5 , wherein a maximum value of a width of the second lower region in a direction orthogonal to the central axis is larger than a maximum value of a width of the second upper region in a direction orthogonal to the central axis.

7 . The cutting insert according to claim 5 , wherein

the first lateral surface further comprises a second flank surface located between the second region and the lower surface, and

the second region is located closer to the central axis than the second flank surface in a cross section along the central axis.

8 . The cutting insert according to claim 5 , wherein the second region comes closer to the central axis as coming closer to the lower surface in a cross section along the central axis.

9 . The cutting insert according to claim 5 , wherein the first upper region is adjacent to the second central region in a direction orthogonal to the central axis.

10 . The cutting insert according to claim 5 , wherein the second lower region is adjacent to the first central region in a direction orthogonal to the central axis.

11 . The cutting insert according to claim 1 , wherein

the first region comprises a first constraining surface configured to be in direct contact with an external holder, and

the second region comprises a second constraining surface configured to be in direct contact with the external holder.

12 . The cutting insert according to claim 1 , wherein

the upper surface further comprises:

a second side adjacent to a first end portion of the first side, and

a third side adjacent to a second end portion of the first side, wherein the second end portion is opposite the first end portion,

the lateral surface further comprises:

a second lateral surface between the second side and the lower surface, and

a third lateral surface between the third side and the lower surface, the third lateral surface being opposite to the second lateral surface,

an imaginary straight line passing through a center of the second lateral surface and a center of the third lateral surface is a lateral axis,

the first region is inclined away from the lateral axis in a direction away from the second lateral surface, and

the second region is inclined away from the lateral axis in a direction away from the third lateral surface.

13 . The cutting insert according to claim 12 , wherein

a boundary between the first region and the second region is distal from the lateral axis at the first lateral surface in the cross section orthogonal to the central axis.

14 . The cutting insert according to claim 1 , wherein

the first region is spaced from the upper surface.

15 . The cutting insert according to claim 14 , wherein

the second region is spaced from the lower surface.

16 . A cutting insert, comprising:

an upper surface having a polygonal shape and comprising a first side;

a lower surface on a side opposite to the upper surface;

a lateral surface between the upper surface and the lower surface;

an upper cutting edge on an intersection of the upper surface and the lateral surface; and

a lower cutting edge at an intersection of the lower surface and the lateral surface,

wherein

an imaginary straight line passing through a center of the upper surface and a center of the lower surface is a central axis,

the lateral surface comprises a first lateral surface located between the first side and the lower surface,

the first lateral surface has a convex shape in a cross section orthogonal to the central axis, and comprises

a first region that is flat, and

a second region that is flat and inclined relative to the first region, the first region comprises:

a first upper region, wherein a width of the first upper region in a direction orthogonal to the central axis increases in a direction toward the upper surface, and

a first lower region is closer to the lower surface than the first upper region, wherein a width of the first lower region in a direction orthogonal to the central axis increases in a direction toward the lower surface.

17 . A cutting tool, comprising:

a holder having a columnar shape extended along a rotation axis from a first end to a second end, the holder comprising a pocket on a side of the first end; and

a cutting insert at the pocket, wherein

the cutting insert comprises:

an upper surface having a polygonal shape and comprising a first side;

a lower surface on a side opposite to the upper surface;

a lateral surface between the upper surface and the lower surface;

an upper cutting edge at an intersection of the upper surface and the lateral surface; and

a lower cutting edge at an intersection of the lower surface and the lateral surface, wherein

an imaginary straight line passing through a center of the upper surface and a center of the lower surface is a central axis,

the lateral surface comprises a first lateral surface located between the first side and the lower surface,

the first lateral surface has a convex shape in a cross section orthogonal to the central axis, and comprises:

a first region that is flat and in direct contact with the pocket, and

a second region that is flat and inclined relative to the first region, the second region being in direct contact with the pocket,

the first region comprises:

a first central region,

a first upper region which is closer to the upper surface than the first central region, and the first upper region has a larger width in a direction orthogonal to the central axis than the first central region, and

a first lower region which is closer to the lower surface than the first central region, and the first lower region has a larger width in a direction orthogonal to the central axis than the first central region.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 1, 2022
From: HATANO, HIROKAZU; IWASAKI, KENTO
To: KYOCERA CORPORATION
Reel/Frame 061931/0138 →
Priority Claims (1)
JP 2020-096644 · Jun 3, 2020 · national
Continuity (1)
Related Publication 20230219150A1 · Jul 13, 2023
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