IP Library › Granted Patent US 12,534,814
Granted Patent B2
US 12,534,814 · App. 17/942,654 · Granted Jan 27, 2026

Water electrolysis separator and electrochemical device

Inventor: Joon Guen Park (Yongin-si, KR)
Assignees: HYUNDAI MOTOR COMPANY; KIA CORPORATION
C25B1/04C25B9/19C25B9/63C25B11/02
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Quick Facts
Patent No.
US 12,534,814
App. No.
17/942,654
Granted
Jan 27, 2026
Kind
B2
Abstract

A water electrolysis separator includes a first plate member having a reaction part configured to define a reaction region in which a reaction is produce by a membrane electrode assembly (MEA). The first plate member has first manifold flow paths spaced apart from the reaction part and first channel patterns extending from edges of the first manifold flow paths and defining first connection channels configured to connect the reaction part and the first manifold flow paths. The separator includes a second plate member stacked on the first plate member, configured to cover the first connection channels, and including a through portion corresponding to the reaction part and second manifold flow paths corresponding to the first manifold flow paths. The separator includes a sealing member configured to seal a portion between the first plate member and the second plate member.

Claims (50)

1 . A water electrolysis separator comprising:

a first plate member including a reaction part configured to define a reaction region in which a reaction is produced by a membrane electrode assembly (MEA), first manifold flow paths spaced apart from the reaction part, and first channel patterns extending from edges of the first manifold flow paths and configured to define first connection channels configured to connect the reaction part and the first manifold flow paths so that the reaction part and the first manifold flow paths communicate with one another;

a second plate member stacked on the first plate member, configured to cover the first connection channels, and including a through portion corresponding to the reaction part and second manifold flow paths corresponding to the first manifold flow paths; and

a sealing member configured to seal a portion between the first plate member and the second plate member,

wherein the second plate member comprises second channel patterns extending from edges of the second manifold flow paths and configured to define second connection channels configured to connect the reaction part and the second manifold flow paths so that the reaction part and the second manifold flow paths communicate with one another, and

wherein the second connection channels communicate with the first connection channels.

2 . The water electrolysis separator of claim 1 , wherein the first channel pattern comprises:

a first protrusion pattern configured to define the first connection channel between the reaction part and the first manifold flow path; and

a first connection pattern configured to connect the first plate member and the first protrusion pattern while traversing the first manifold flow path.

3 . The water electrolysis separator of claim 1 , wherein the first channel pattern is integrated with the first plate member by partially processing a part of the first plate member.

4 . The water electrolysis separator of claim 1 , wherein the sealing member comprises:

an edge sealing part provided along an edge of the first plate member; and

channel sealing parts provided along the first channel patterns and connected to the edge sealing part.

5 . The water electrolysis separator of claim 4 , wherein the channel sealing parts are provided to define a unitary one-piece structure together with the edge sealing part.

6 . The water electrolysis separator of claim 1 , wherein the first manifold flow paths are respectively provided at one end and the other end of the first plate member with the reaction part interposed therebetween, and wherein the first manifold flow paths are symmetric with respect to a horizontal reference line that passes through a center of the first plate member.

7 . The water electrolysis separator of claim 1 , wherein a reaction surface of the reaction part is formed to be flat.

8 . The water electrolysis separator of claim 1 , comprising:

a reaction pattern provided on a reaction surface of the reaction part.

9 . The water electrolysis separator of claim 1 , wherein the second channel pattern comprises:

a second protrusion pattern configured to define the second connection channel between the reaction part and the second manifold flow path; and

a second connection pattern configured to connect the second plate member and the second protrusion pattern while traversing the second manifold flow path.

10 . The water electrolysis separator of claim 1 , wherein the second channel pattern is integrated with the second plate member by partially processing a part of the second plate member.

11 . An electrochemical device comprising:

a membrane electrode assembly (MEA);

mass transfer layers respectively stacked on two opposite surfaces of the membrane electrode assembly; and

separators respectively stacked on the mass transfer layers,

wherein each separator includes

a first plate member including a reaction part configured to define a reaction region in which a reaction is produced by the membrane electrode assembly (MEA), first manifold flow paths spaced apart from the reaction part, and first channel patterns extending from edges of the first manifold flow paths and configured to define first connection channels configured to connect the reaction part and the first manifold flow paths so that the reaction part and the first manifold flow paths communicate with one another,

a second plate member stacked on the first plate member, configured to cover the first connection channels and including a through portion corresponding to the reaction part, and second manifold flow paths corresponding to the first manifold flow paths, and

a sealing member configured to seal a portion between the first plate member and the second plate member,

wherein the second plate member comprises second channel patterns extending from edges of the second manifold flow paths and configured to define second connection channels configured to connect the reaction part and the second manifold flow paths so that the reaction part and the second manifold flow paths communicate with one another, and

wherein the second connection channels communicate with the first connection channels.

12 . The electrochemical device of claim 11 , wherein the first channel pattern comprises:

a first protrusion pattern configured to define the first connection channel between the reaction part and the first manifold flow path; and

a first connection pattern configured to connect the first plate member and the first protrusion pattern while traversing the first manifold flow path.

13 . The electrochemical device of claim 11 , wherein the sealing member comprises:

an edge sealing part provided along an edge of the first plate member; and

channel sealing parts provided along the first channel patterns and connected to the edge sealing part.

14 . The electrochemical device of claim 13 , wherein the channel sealing parts are provided to define a unitary one-piece structure together with the edge sealing part.

15 . The electrochemical device of claim 11 , wherein a reaction surface of the reaction part is formed to be flat and wherein the mass transfer layer passes through the through portion and is in close contact with the reaction surface.

16 . The electrochemical device of claim 11 , comprising:

a reaction channel provided on a reaction surface of the reaction part,

wherein the mass transfer layer passes through the through portion and is in close contact with the reaction channel.

17 . The electrochemical device of claim 11 , wherein the second channel pattern comprises:

a second protrusion pattern configured to define the second connection channel between the reaction part and the second manifold flow path; and

a second connection pattern configured to connect the second plate member and the second protrusion pattern while traversing the second manifold flow path.

18 . The electrochemical device of claim 11 , comprising:

a gasket member provided on one surface of the separator facing the membrane electrode assembly, the gasket member configured to seal a portion between the membrane electrode assembly and the separator;

a unit cell gasket member provided on the other surface of the separator; and

a conductive member provided on the other surface of the separator.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 12, 2022
From: PARK, JOON GUEN
To: HYUNDAI MOTOR COMPANY; KIA CORPORATION
Reel/Frame 061063/0089 →
Priority Claims (1)
KR 10-2022-0077853 · Jun 24, 2022 · national
Continuity (1)
Related Publication 20230416926A1 · Dec 28, 2023
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