IP Library › Granted Patent US 12,536,634
Granted Patent B2
US 12,536,634 · App. 17/911,195 · Granted Jan 27, 2026

Method of imaging a wind turbine rotor blade

Inventors: Maxim Karatajew (Celle, DE); Bohdan Kulyk (Lviv, UA); Lars Holm Nielsen (Noerre Snede, DK)
Assignee: SIEMENS GAMESA RENEWABLE ENERGY A/S
G06T7/0002G06T3/40G06T2207/20084G06T2207/30168
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Quick Facts
Patent No.
US 12,536,634
App. No.
17/911,195
Granted
Jan 27, 2026
Kind
B2
Abstract

A method of imaging a wind turbine rotor blade is provided, which method includes the steps of controlling a camera to capture a plurality of images, each image showing a part of the rotor blade surface; augmenting each image with geometry metadata; generating a three-dimensional model of the rotor blade from the image metadata; and re-projecting the images on the basis of the three-dimensional model to obtain a composite re-projection image of the rotor blade. Also provided is a wind turbine rotor blade imaging arrangement.

Claims (29)

1 . A method of imaging a wind turbine rotor blade, the method comprising:

controlling a camera to capture a plurality of images, each image showing a part of a rotor blade surface;

augmenting each image with geometry metadata;

generating a three-dimensional model of the rotor blade from the image metadata;

re-projecting the images on a basis of the three-dimensional model to obtain a composite re-projection image of the rotor blade, wherein the re-projecting the images is assisted by a neural network that automatically determines an alignment of the images relative to a fixed reference point of the rotor blade, wherein the re-projecting comprises applying a homograph matrix to each image to re-project the images onto a same plane and at a uniform scale to realign each re-projected image to be at a same distance from a principle axis of the rotor blade; and

using the composite re-projected image of the rotor blade to identify a defect in the rotor blade surface.

2 . The method according to claim 1 , wherein the homograph matrix of an image is compiled on the basis of geometry metadata of that image.

3 . The method according to claim 1 , wherein the neural network automatically determines which end of an image is closest to the fixed reference point.

4 . The method according to claim 1 , wherein the neural network is pre-trained using a plurality of annotated datasets.

5 . The method according to claim 1 , wherein geometry metadata of an image comprises the spatial coordinates of the camera at an instant of image capture, and/or comprises a camera viewing angle at the instant of image capture.

6 . The method according to claim 1 , wherein geometry metadata of an image comprises a distance between the camera and the rotor blade surface at an instant of image capture.

7 . The method according to claim 1 , further comprising mapping an image feature to a coordinate system of the rotor blade.

8 . A wind turbine rotor blade imaging arrangement, comprising:

a camera configured to capture a plurality of images, each image showing part of a rotor blade surface; and

one or more processors configured to:

generate geometry metadata for an image;

augment each image with the geometry metadata provided by the plurality of metadata generators;

generate a three-dimensional model of the rotor blade from the image metadata of the images; and

re-project the images on a basis of the three-dimensional model to obtain a composite re-projection image of the rotor blade, wherein a neural network trained to automatically determine an alignment of the images relative to a fixed reference point of the rotor blade, wherein obtaining the composite reprojection comprises applying a homograph matrix to each image to re-project the images onto a same plane and at a uniform scale to realign each re-projected image to be at a same distance from a principle axis of the rotor blade.

9 . The imaging arrangement according to claim 8 , wherein the neural network automatically determines which end of an image is closest to the fixed reference point.

10 . The imaging arrangement according to claim 8 , wherein the plurality of metadata generators comprises a position tracking unit configured to obtain camera spatial coordinates and/or a viewing angle tracking unit configured to obtain a camera viewing angle and/or a range-finding unit configured to measure a distance between the camera and rotor blade surface.

11 . The imaging arrangement according to claim 8 , comprising a camera controller configured to adjust a position of the camera and/or an orientation of the camera and/or a focal length of the camera.

12 . The imaging arrangement according to claim 8 , configured to identify a finding in an image and to determine coordinates of the finding in a reference frame of the rotor blade.

13 . The imaging arrangement according to claim 8 , wherein the camera is carried by a drone, and/or the camera is mounted on a fixed track.

14 . A computer program product, comprising a computer readable hardware storage device having computer readable program code stored therein, said program code executable by a processor of a computer system to implement a method according to claim 1 when the computer program product is loaded into a memory of a programmable device.

15 . The method according to claim 1 , wherein the step of re-projecting the images comprises re-projecting the images at the same scale and viewing angle on the basis of the three-dimensional model to obtain the composite re-projection image of the rotor blade.

16 . The method according to claim 1 , wherein the three-dimensional model provides a reference frame from which to carry out the re-projection of the images for accurately relate any pixel of a specific image to a point on the re-projected composite image.

17 . The method according to claim 1 , comprising the step of identifying a defect on the rotor blade surface by applying an image processing algorithm configured to detect color anomalies and/or edge anomalies.

18 . A wind turbine rotor blade imaging arrangement comprising a camera and one or more processors configured for performing the method according to claim 1 .

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 27, 2024
From: NIELSEN, LARS HOLM
To: SIEMENS GAMESA RENEWABLE ENERGY A/S
Reel/Frame 068412/0160 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 27, 2024
From: COVIZMO SP. Z O.O.
To: SIEMENS GAMESA RENEWABLE ENERGY A/S
Reel/Frame 068412/0275 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 27, 2024
From: KARATAJEW, MAXIM; KULYK, BOHDAN
To: COVIZMO SP. Z O.O.
Reel/Frame 068794/0563 →
Priority Claims (1)
GB a 2020 01890 · Mar 17, 2020 · national
Continuity (1)
Related Publication 20230105991A1 · Apr 6, 2023
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