IP Library › Granted Patent US 12,540,371
Granted Patent B2
US 12,540,371 · App. 17/873,898 · Granted Feb 3, 2026

Phase change system and phase change crucible for the separation of rare earth elements

Inventors: Eric Van Abel (Lino Lakes, MN); Tim Vaughan (Madison, WI); Charles Shackett (Madison, WI); Zach Childs (Madison, WI); Shawn Underhill (Beloit, WI); Matthew Szymski (Monona, WI); Kenny Kearney (Verona, WI)
Assignee: SHINE Technologies, LLC
C22B59/00B01D1/0023
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Quick Facts
Patent No.
US 12,540,371
App. No.
17/873,898
Granted
Feb 3, 2026
Kind
B2
Abstract

A phase change crucible that includes an inner chamber comprising an inner chamber wall extending from an inner chamber floor to an inner chamber upper end, an outer chamber comprising an outer chamber wall extending from an outer chamber floor to an outer chamber upper end, wherein the inner chamber upper end terminates beyond the outer chamber upper end and the outer chamber wall encircles the inner chamber wall, an inner collection region formed by the inner chamber wall and the inner chamber floor, and an outer collection region formed by the outer chamber wall, the inner chamber wall, and the outer chamber floor.

Claims (14)

1 . A method of separating rare earth elements, the method comprising

heating a composition comprising a first element and a second element in an inner chamber of a phase change crucible, wherein heating the composition phase separates the second element from the first element leaving a higher weight percentage of the first element in the inner chamber than was present in the composition and wherein the phase change crucible comprises:

the inner chamber comprising an inner chamber wall extending from an inner chamber floor to an inner chamber upper end;

an outer chamber comprising an outer chamber wall extending from an outer chamber floor to an outer chamber upper end, wherein the inner chamber upper end terminates beyond the outer chamber upper end and the outer chamber wall encircles the inner chamber wall;

an inner collection region formed by the inner chamber wall and the inner chamber floor, the inner collection region housing the composition; and

an outer collection region formed by the outer chamber wall, the inner chamber wall, and the outer chamber floor; and

collecting the second element on a collection substrate positioned above the inner chamber of the phase change crucible.

2 . The method of claim 1 , wherein the first element comprises a first rare earth element and the second element comprises a second rare earth element.

3 . The method of claim 2 , wherein the first rare earth element comprises lutetium and the second rare earth element comprises ytterbium.

4 . The method of claim 1 , wherein a baffle cap is removably positioned on the inner chamber covering the inner chamber floor, wherein the baffle cap comprises one or more openings and the baffle cap is configured to impede a line of sight between the composition disposed in the inner chamber of the phase change crucible and the collection substrate and provides a fluid pathway between the inner chamber floor and the collection substrate.

5 . The method of claim 1 , further comprising collecting a portion of the first element in the outer collection region of the phase change crucible.

6 . The method of claim 1 , wherein heating the composition comprises inductively heating the composition.

7 . The method of claim 1 , wherein heating the composition comprises retaining a temperature of the composition in a temperature range of from 400° C. to 2000° C. to leave a first element composition comprising a higher weight percentage of the first element than was present in the composition.

8 . The method of claim 1 , wherein when heating the composition, the phase change crucible is positioned in an inert or reduced pressure environment.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 16, 2022
From: VAN ABEL, ERIC; VAUGHAN, TIM; SHACKETT, CHARLES; UNDERHILL, SHAWN; SZYMSKI, MATTHEW; KEARNEY, KENNY; CHILDS, ZACH
To: SHINE TECHNOLOGIES, LLC
Reel/Frame 061122/0680 →
Continuity (1)
Related Publication 20240035118A1 · Feb 1, 2024
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