IP Library › Granted Patent US 12,540,763
Granted Patent B2
US 12,540,763 · App. 17/925,743 · Granted Feb 3, 2026

Vapor injection module and heat pump system using same

Inventors: Yun Jin Kim (Daejeon, KR); Seong Hun Kim (Daejeon, KR); Sung Je Lee (Daejeon, KR); Hae Jun Lee (Daejeon, KR)
Assignee: HANON SYSTEMS
F25B43/006F25B41/385F25B2400/23F25B2600/2513
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Quick Facts
Patent No.
US 12,540,763
App. No.
17/925,743
Granted
Feb 3, 2026
Kind
B2
Abstract

The present invention provides a vapor injection module having a first expansion device that either stops or expands the flow of condensed refrigerant and sends it to a gas-liquid separator. The gas-liquid separator then separates the refrigerant into gas and liquid parts. A second expansion device allows the condensed refrigerant to pass through, expand it, or expand the liquid refrigerant from the separator.

Claims (28)

1 . A vapor injection module comprising:

a first expansion means configured to block a flow of a condensed refrigerant or expand the condensed refrigerant and transmit the refrigerant to a gas-liquid separator in accordance with an air conditioning mode;

the gas-liquid separator configured to receive the refrigerant from the first expansion means and separate the refrigerant into gaseous refrigerant and liquid refrigerant; and

a second expansion means configured to allow the condensed refrigerant to pass therethrough, expand the condensed refrigerant, or expand the liquid refrigerant separated in the gas-liquid separator in accordance with the air conditioning mode,

wherein the first expansion means is coupled to be positioned on an upper side of one side of the gas-liquid separator, and the second expansion means is coupled to be positioned on a lower side of one side of the gas-liquid separator,

wherein the vapor injection module further comprises:

a first line connected to an inlet port into which the refrigerant is introduced;

a second line connected to the first line and one region of the upper side of the gas-liquid separator;

a third line connected to the first line and one region of the lower side of the gas-liquid separator;

wherein the first expansion means is disposed in the second line;

wherein the second expansion means disposed in the third line;

wherein the first expansion means, the gas-liquid separator, and the second expansion means are integrally assembled to form a single assembly that enables control of the refrigerant movement depending on the air conditioning mode, wherein the air conditioning mode comprises a cooling mode, a vapor injection mode, or a heating mode;

wherein in the cooling mode, the refrigerant flows along the first line and the third line, a flow of the refrigerant in the second line is blocked by the first expansion means, and the second expansion means performs a bypass operation on the refrigerant;

wherein in the vapor injection heating mode, the refrigerant flows along the first line, the refrigerant is expanded by the first expansion means and flows to the gas-liquid separator, and the liquid refrigerant separated in the gas-liquid separator is expanded by the second expansion means and discharged; and

wherein in the heating mode, the refrigerant flows along the first line and the second line, and the refrigerant is expanded by the second expansion means and discharged.

2 . The vapor injection module of claim 1 , wherein when the first expansion means blocks the flow of the condensed refrigerant, the second expansion means allows the condensed refrigerant to pass therethrough or expands the condensed refrigerant.

3 . The vapor injection module of claim 1 , wherein in the vapor injection heating mode, the first expansion means expands the condensed refrigerant, the gas-liquid separator separates the expanded refrigerant into gaseous refrigerant and the liquid refrigerant, transmits gaseous refrigerant to a compressor, and transmits the liquid refrigerant to the second expansion means, and the second expansion means expands the liquid refrigerant.

4 . The vapor injection module of claim 1 , wherein the gas-liquid separator separates the refrigerant into the gaseous refrigerant and the liquid refrigerant only in the vapor injection heating mode.

5 . The vapor injection module of claim 1 , wherein the first expansion means comprises a ball valve disposed in the second line and configured to rotate.

6 . The vapor injection module of claim 5 , wherein the ball valve comprises an inflow hole, and an expansion groove connected to the inflow hole.

7 . The vapor injection module of claim 1 , wherein the gas-liquid separator comprises:

a housing having an internal space in which the refrigerant flows;

an outflow passage disposed at an upper side of the housing and configured to discharge the gaseous refrigerant, the outflow passage being provided in the form of a pipe to prevent the introduction of the liquid refrigerant; and

a movement passage disposed at a lower side of the housing and configured to discharge the liquid refrigerant to the second expansion means.

8 . The vapor injection module of claim 7 , wherein the second line is connected to the housing and is disposed so that the refrigerant is discharged toward a sidewall of the housing.

9 . The vapor injection module of claim 8 , wherein a partition wall part is disposed at one side of the movement passage and configured to prevent the refrigerant from scattering.

10 . The vapor injection module of claim 9 , wherein the partition wall part is larger than a diameter of the outflow passage.

11 . The vapor injection module of claim 1 , wherein the second expansion means comprises a ball valve having an inflow hole, an outflow hole connected to the inflow hole, and an expansion groove formed at one side of the outflow hole.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 13, 2022
From: KIM, YUN JIN; KIM, SEONG HUN; LEE, HAE JUN
To: HANON SYSTEMS
Reel/Frame 062071/0770 →
Priority Claims (1)
KR 10-2020-0088259 · Jul 16, 2020 · national
Continuity (1)
Related Publication 20230194136A1 · Jun 22, 2023
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Cited By (1)
US 12,736,142