IP Library › Granted Patent US 12,541,173
Granted Patent B2
US 12,541,173 · App. 18/883,058 · Granted Feb 3, 2026

Image forming apparatus having a filter to reduce dust

Inventors: Shingo Ito (Tokyo, JP); Ai Suzuki (Tokyo, JP); Toshiyuki Watanabe (Kanagawa, JP); Osamu Sasaoka (Kanagawa, JP)
Assignee: CANON KABUSHIKI KAISHA
G03G21/20B01D39/12B01D39/1676G03G15/751G03G21/206
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Quick Facts
Patent No.
US 12,541,173
App. No.
18/883,058
Granted
Feb 3, 2026
Kind
B2
Abstract

An image forming apparatus includes an image forming portion, a fixing portion, a housing configured to accommodate the image forming portion and the fixing portion and having an opening portion through which an outside of the housing and an inside of the housing communicate with each other. A photosensitive member includes a conductive base body and a surface layer portion formed on an outer periphery of the base body. In a case where a thickness of the surface layer portion is a distance from an outer peripheral surface of the base body to a surface of the photosensitive member, a maximum particle diameter of particles capable of passing through the filter is smaller than the thickness of the surface layer portion.

Claims (64)

1 . An image forming apparatus comprising:

an image forming portion including a photosensitive member and configured to form a toner image on a recording material by using the photosensitive member;

a fixing portion configured to form a nip portion to nip the recording material, and configured to fix the toner image to the recording material by heating the toner image while conveying the recording material with the nip portion;

a housing configured to accommodate the image forming portion and the fixing portion and having an opening portion through which an outside of the housing and an inside of the housing communicate with each other, the opening portion being positioned above the nip portion in a vertical direction; and

a filter covering the opening portion,

wherein the photosensitive member includes a conductive base body and a surface layer portion formed on an outer periphery of the base body,

wherein in a case where a thickness of the surface layer portion is a distance from an outer peripheral surface of the base body to a surface of the photosensitive member, a maximum particle diameter of particles capable of passing through the filter is smaller than the thickness of the surface layer portion, and

wherein the filter is formed from a plastic foam of an open cell type.

2 . The image forming apparatus according to claim 1 ,

wherein α/(β/γ)<δ is satisfied in a case where α (μm) represents an average value of cell diameters of the plastic foam in a plane orthogonal to a thickness direction of the filter, β (μm) represents a thickness of the filter, γ (μm) represents an average value of cell diameters of the plastic foam in the thickness direction of the filter, and δ (μm) represents the thickness of the surface layer portion.

3 . The image forming apparatus according to claim 1 ,

wherein the surface layer portion includes a photosensitive layer and an intermediate layer, the photosensitive layer being configured to generate electrical charges in response to light irradiation and attenuate a potential of the surface of the photosensitive member, the intermediate layer being provided between the base body and the photosensitive layer and restrict charge injection from the base body to the photosensitive layer.

4 . The image forming apparatus according to claim 1 ,

wherein the housing includes an exterior member and an opposing portion, the exterior member including an outer surface forming an exterior surface of the housing and an inner surface provided on an opposite side to the outer surface, the opposing portion opposing the inner surface with a gap therebetween, and

wherein the opening portion is provided in the exterior member, and a space continuous with the gap and the outside of the housing communicate with each other through the opening portion.

5 . The image forming apparatus according to claim 4 ,

wherein the filter is attached to the inner surface of the exterior member.

6 . The image forming apparatus according to claim 5 ,

wherein the exterior member includes a rib shape protruding in a direction toward the opposing portion from the inner surface,

wherein the filter is attached to the inner surface at a position different from the rib shape, and

wherein at each position in a range where the filter is provided in the vertical direction, a thickness of the filter is smaller than a protruding amount of the rib shape with respect to the inner surface.

7 . An image forming apparatus comprising:

an image forming portion configured to form a toner image on a recording material;

a fixing portion including a tubular film and a heating portion configured to heat the film, configured to form a nip portion to nip the recording material, and configured to fix the toner image to the recording material by heating the toner image with the film;

a housing configured to accommodate the image forming portion and the fixing portion and having an opening portion through which an outside of the housing and an inside of the housing communicate with each other, the opening portion being positioned above the nip portion in a vertical direction; and

a filter covering the opening portion,

wherein a maximum particle diameter of particles capable of passing through the filter is smaller than a thickness of the film, and

wherein the filter is formed from a plastic foam of an open cell type.

8 . An image forming apparatus comprising:

an image forming portion including a photosensitive member and configured to form a toner image on a recording material by using the photosensitive member;

a fixing portion configured to form a nip portion to nip the recording material, and configured to fix the toner image to the recording material by heating the toner image while conveying the recording material with the nip portion;

a housing configured to accommodate the image forming portion and the fixing portion and having an opening portion through which an outside of the housing and an inside of the housing communicate with each other, the opening portion being positioned above the nip portion in a vertical direction; and

a filter covering the opening portion,

wherein the photosensitive member includes a conductive base body and a surface layer portion formed on an outer periphery of the base body, and

wherein the filter is formed from a plastic foam of an open cell type, and

wherein α/(β/γ)<0 is satisfied in a case where α (μm) represents an average value of cell diameters of the plastic foam in a plane orthogonal to a thickness direction of the filter, β (μm) represents a thickness of the filter, γ (μm) represents an average value of cell diameters of the plastic foam in the thickness direction of the filter, and δ (μm) represents a distance from an outer peripheral surface of the base body to a surface of the photosensitive member.

9 . The image forming apparatus according to claim 8 ,

wherein the surface layer portion includes a photosensitive layer and an intermediate layer, the photosensitive layer being configured to generate electrical charges in response to light irradiation and attenuate a potential of the surface of the photosensitive member, the intermediate layer being provided between the base body and the photosensitive layer and restrict charge injection from the base body to the photosensitive layer.

10 . The image forming apparatus according to claim 8 ,

wherein the housing includes an exterior member and an opposing portion, the exterior member including an outer surface forming an exterior surface of the housing and an inner surface provided on an opposite side to the outer surface, the opposing portion opposing the inner surface with a gap therebetween, and

wherein the opening portion is provided in the exterior member, and a space continuous with the gap and the outside of the housing communicate with each other through the opening portion.

11 . The image forming apparatus according to claim 10 ,

wherein the filter is attached to the inner surface of the exterior member.

12 . The image forming apparatus according to claim 11 ,

wherein the exterior member includes a rib shape protruding in a direction toward the opposing portion from the inner surface,

wherein the filter is attached to the inner surface at a position different from the rib shape, and

wherein at each position in a range where the filter is provided in the vertical direction, a thickness of the filter is smaller than a protruding amount of the rib shape with respect to the inner surface.

13 . An image forming apparatus comprising:

an image forming portion including a photosensitive member and configured to form a toner image on a recording material by using the photosensitive member;

a fixing portion configured to form a nip portion to nip the recording material, and configured to fix the toner image to the recording material by heating the toner image while conveying the recording material with the nip portion;

a housing configured to accommodate the image forming portion and the fixing portion and having an opening portion through which an outside of the housing and an inside of the housing communicate with each other, the opening portion being positioned above the nip portion in a vertical direction; and

a filter covering the opening portion,

wherein the photosensitive member includes a conductive base body and a surface layer portion formed on an outer periphery of the base body,

wherein in a case where a thickness of the surface layer portion is a distance from an outer peripheral surface of the base body to a surface of the photosensitive member, a maximum particle diameter of particles capable of passing through the filter is smaller than the thickness of the surface layer portion,

wherein the housing includes an exterior member and an opposing portion, the exterior member including an outer surface forming an exterior surface of the housing and an inner surface provided on an opposite side to the outer surface, the opposing portion opposing the inner surface with a gap therebetween, and

wherein the opening portion is provided in the exterior member, and a space continuous with the gap and the outside of the housing communicate with each other through the opening portion.

14 . The image forming apparatus according to claim 13 ,

wherein the surface layer portion includes a photosensitive layer and an intermediate layer, the photosensitive layer being configured to generate electrical charges in response to light irradiation and attenuate a potential of the surface of the photosensitive member, the intermediate layer being provided between the base body and the photosensitive layer and restrict charge injection from the base body to the photosensitive layer.

15 . The image forming apparatus according to claim 13 ,

wherein the filter is attached to the inner surface of the exterior member.

16 . The image forming apparatus according to claim 15 ,

wherein the exterior member includes a rib shape protruding in a direction toward the opposing portion from the inner surface,

wherein the filter is attached to the inner surface at a position different from the rib shape, and

wherein at each position in a range where the filter is provided in the vertical direction, a thickness of the filter is smaller than a protruding amount of the rib shape with respect to the inner surface.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 25, 2024
From: ITO, SHINGO; SUZUKI, AI; WATANABE, TOSHIYUKI; SASAOKA, OSAMU
To: CANON KABUSHIKI KAISHA
Reel/Frame 069388/0495 →
Priority Claims (1)
JP 2023-149817 · Sep 15, 2023 · national
Continuity (1)
Related Publication 20250093813A1 · Mar 20, 2025
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