IP Library › Granted Patent US 12,544,515
Granted Patent B2
US 12,544,515 · App. 18/072,448 · Granted Feb 10, 2026

Safety syringe with rotating sleeve lock

Inventor: Kathiravan Dayalan (Tiruvallur Dt, IN)
Assignee: Becton, Dickinson and Company
A61M5/3243A61M5/3134A61M5/3202A61M5/347
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Quick Facts
Patent No.
US 12,544,515
App. No.
18/072,448
Granted
Feb 10, 2026
Kind
B2
Abstract

A safety lock syringe assembly comprising a barrel including a distal end and a proximal end, one or more lugs extending outwardly from an outer surface of the barrel, and a needle extending from the distal end, and a sleeve having threads that engage the one or more lugs, the sleeve includes a sleeve locking mechanism, wherein the sleeve threadably rotates in a first direction to a first position that exposes the needle, the sleeve threadably rotates in a second direction to a second position that shields the needle, and the sleeve threadably rotates in the second direction to a third position that engages the one or more lugs to the sleeve locking mechanism to irreversibly lock the shield to the barrel.

Claims (46)

1 . A safety lock syringe assembly comprising:

a barrel including:

a distal end and a proximal end;

one or more lugs extending outwardly from an outer surface of the barrel; and

a needle extending from the distal end; and

a sleeve having threads that engage the one or more lugs, the sleeve includes a sleeve locking mechanism; wherein

the sleeve threadably rotates in a first direction to a first position that exposes the needle;

the sleeve threadably rotates in a second direction to a second position that shields the needle;

the sleeve threadably rotates in the second direction to a third position that contacts the one or more lugs to the sleeve locking mechanism to irreversibly lock the sleeve to the barrel; and

the sleeve locking mechanism includes threads that have a pitch different from a pitch of the threads of the sleeve.

2 . The safety lock syringe assembly of claim 1 , wherein the one or more lugs are disposed at the distal end of the barrel.

3 . The safety lock syringe assembly of claim 1 , wherein the one or more lugs includes two lugs that extend radially from an external surface of the barrel and opposite from each other at a distal end of the barrel.

4 . The safety lock syringe assembly of claim 1 , wherein

the distal end of the barrel is connected to and in fluid communication with a barrel tip;

a barrel cap is fixed onto the barrel tip; and

the needle is fixed to the barrel cap and in fluid communication with the barrel tip.

5 . The safety lock syringe assembly of claim 1 , wherein the threads of the sleeve are disposed at a distal portion of the sleeve.

6 . The safety lock syringe assembly of claim 1 , wherein the threads of the sleeve are internal threads.

7 . The safety lock syringe assembly of claim 1 , wherein the sleeve locking mechanism is disposed at a central portion of the sleeve.

8 . The safety lock syringe assembly of claim 1 , wherein the sleeve locking mechanism includes a sleeve indentation, a sleeve lock surface and a sloped sleeve ramp surface.

9 . The safety lock syringe assembly of claim 1 , wherein the sleeve locking mechanism is disposed at a proximal end of the threads of the sleeve.

10 . The safety lock syringe assembly of claim 1 , wherein the first direction is opposite the second direction.

11 . The safety lock syringe assembly of claim 1 , further comprising

a plunger assembly including:

a plunger slidably disposed in the barrel; and

a stopper disposed at a distal end of the plunger to dispense medicament out of the barrel.

12 . The safety lock syringe assembly of claim 1 , wherein movement between the first, second and third positions occur without use of a spring.

13 . The safety lock syringe assembly of claim 1 , wherein the sleeve axially moves as a result of rotational engagement between the threads of the sleeve and the one or more lugs of the barrel.

14 . The safety lock syringe assembly of claim 1 , wherein the one or more lugs is integrally formed to the barrel as a unitary structure.

15 . The safety lock syringe assembly of claim 1 , wherein the sleeve lock mechanism is configured to irreversibly engage with the one or more lugs when pressed into contact.

16 . A safety lock syringe assembly comprising:

a barrel including:

a distal end and a proximal end;

one or more lugs extending outwardly from an outer surface of the barrel; and

a needle extending from the distal end; and

a sleeve having threads that engage the one or more lugs, the sleeve includes a sleeve locking mechanism; wherein

the sleeve threadably rotates in a first direction to a first position that exposes the needle;

the sleeve threadably rotates in a second direction to a second position that shields the needle,

the sleeve threadably rotates in the second direction to a third position that contacts the one or more lugs to the sleeve locking mechanism to irreversibly lock the sleeve to the barrel, wherein

the sleeve locking mechanism includes a sleeve indentation having a sloped sleeve ramp surface providing a continuous travel path for the one or more lugs and cooperating with a sleeve lock surface.

17 . The safety lock syringe assembly of claim 16 , the sleeve indentation and the sleeve lock surface provides an inflection point as the one or more lugs engage the sleeve locking mechanism.

18 . The safety lock syringe assembly of claim 16 , wherein the sleeve lock surface is parallel to a longitudinal axis.

19 . The safety lock syringe assembly of claim 16 , wherein

the sloped sleeve ramp provides a continuous travel path for the one or more lugs to engage the sleeve indentation; and

the sleeve indentation cooperates with the sleeve lock surface to prevent the one or more lugs from exiting a locked position.

20 . The safety lock syringe assembly of claim 16 , wherein the sloped sleeve ramp is at a different pitch from the threads of the sleeve.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 30, 2022
From: DAYALAN, KATHIRAVAN
To: BECTON, DICKINSON AND COMPANY
Reel/Frame 061929/0257 →
Continuity (1)
Related Publication 20240173487A1 · May 30, 2024
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