IP Library › Granted Patent US 12,544,814
Granted Patent B2
US 12,544,814 · App. 18/013,077 · Granted Feb 10, 2026

Waste photovoltaic module processing method

Inventors: Masaru Sasai (Hokkaido, JP); Takeharu Yamashita (Hokkaido, JP)
Assignee: Tokuyama Corporation
B09B3/40
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Quick Facts
Patent No.
US 12,544,814
App. No.
18/013,077
Granted
Feb 10, 2026
Kind
B2
Abstract

This waste photovoltaic module processing method is a method of continuously treating a waste photovoltaic module. The method includes a heating step of heating a photovoltaic module having a resin back sheet, etc. in a thermal decomposition furnace to melt and oxidatively decompose resin components included in the photovoltaic module, in which the heating step is performed by moving the photovoltaic module in the thermal decomposition furnace from an inlet of the thermal decomposition furnace toward an outlet in a state where the photovoltaic module is placed on a porous ceramic support (A), and the ceramic support (A) is placed on a porous material (B) carrying a transition metal oxide, and an inside of the thermal decomposition furnace includes a temperature rising section in a stage where a temperature of the photovoltaic module rises, and a combustion section in a stage where the resin components are oxidatively decomposed, and an oxygen concentration in the combustion section is controlled to a range from 6 vol % to less than 15 vol %.

Claims (6)

1 . A waste photovoltaic module processing method of continuously treating a waste photovoltaic module, the waste photovoltaic module processing method comprising: a heating step of heating a photovoltaic module having a resin back sheet and a sealing resin layer in a thermal decomposition furnace to melt and oxidatively decompose resin components included in the photovoltaic module,

wherein the heating step is performed by moving the photovoltaic module in the thermal decomposition furnace from an inlet of the thermal decomposition furnace toward an outlet in a state where the photovoltaic module is placed on a porous ceramic support (A), and the ceramic support (A) is placed on a porous material (B) carrying a transition metal oxide, and

an inside of the thermal decomposition furnace includes a temperature rising section in a stage where a temperature of the photovoltaic module rises, and a combustion section in a stage where the resin components are oxidatively decomposed, and an oxygen concentration in the combustion section is controlled to a range from 6 vol % to less than 15 vol %.

2 . The waste photovoltaic module processing method according to claim 1 , wherein a plurality of the photovoltaic modules are in a heated state in the thermal decomposition furnace.

3 . The waste photovoltaic module processing method according to claim 1 , wherein after the heating step, valuable materials that remain on the ceramic support (A) are recovered.

4 . The waste photovoltaic module processing method according to claim 2 , wherein after the heating step, valuable materials that remain on the ceramic support (A) are recovered.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 27, 2022
From: SASAI, MASARU; YAMASHITA, TAKEHARU
To: TOKUYAMA CORPORATION
Reel/Frame 062210/0436 →
Priority Claims (1)
JP 2020-114353 · Jul 1, 2020 · national
Continuity (1)
Related Publication 20230241655A1 · Aug 3, 2023
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