IP Library › Granted Patent US 12,545,526
Granted Patent B2
US 12,545,526 · App. 18/283,120 · Granted Feb 10, 2026

Method and apparatus for grouping and/or separating products transported in rows

Inventors: Linus Wöhle (Schapen, DE); Tobias Van Dülmen (Lünne, DE)
Assignee: ILLINOIS TOOL WORKS INC.
B65G47/082B65G47/29B65G47/30B65G47/88
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,545,526
App. No.
18/283,120
Granted
Feb 10, 2026
Kind
B2
Abstract

A method for grouping and/or separating products transported in rows. With the aid of a first conveyor belt, the products to be grouped or separated are conveyed onto a second conveyor belt connected in series with the first conveyor belt until a downstream product of the products to be grouped or separated runs up against a dividing web of a dividing device associated with the second conveyor belt. After or as the downstream product runs up against the dividing web, a conveyance of products into the upstream region of the second conveyor belt effected by means of the first conveyor belt is interrupted. The second conveyor belt is driven continuously in a transport direction specified by the second conveyor belt, and the dividing web runs along with the second conveyor belt in its transport direction over a defined distance and is then removed from the product flow of the second conveyor belt.

Claims (44)

1 . A method for grouping and/or separating products ( 2 ) transported in rows, wherein the method comprises:

conveying, with the aid of a first conveyor belt ( 1 ), the products ( 2 ) to be grouped or separated onto a second conveyor belt ( 3 ) connected in series with the first conveyor belt ( 1 ) until a downstream product of the products ( 2 ) to be grouped or separated runs up against a dividing web ( 4 ) of a dividing device ( 5 ) associated with the second conveyor belt ( 3 ); and

interrupting, after or as the downstream product runs up against the dividing web ( 4 ), a conveyance of products ( 2 ) into the upstream region of the second conveyor belt ( 3 ) effected by means of the first conveyor belt ( 1 ),

wherein the second conveyor belt ( 3 ) is driven continuously in a transport direction ( 7 ) specified by the second conveyor belt ( 3 ), and wherein the dividing web ( 4 ) travels along with the second conveyor belt ( 3 ) in its transport direction ( 7 ) over a defined distance and is then removed from the product flow of the second conveyor belt ( 3 ),

configuring the control device ( 11 ) to stop a drive device associated with the first conveyor belt ( 1 ) to interrupt the conveyance of products ( 2 ) into the upstream region of the second conveyor belt ( 3 ) effected by means of the first conveyor belt ( 1 ); and/or

controlling a retention device ( 12 ) with a pressure element, in the form of a pressure plate, provided at the downstream end region of the first conveyor belt to interrupt the conveyance of products ( 2 ) into the upstream region of the second conveyor belt ( 3 ) effected by means of the first conveyor belt ( 1 ).

2 . The method according to claim 1 ,

wherein, after the dividing web ( 4 ) is removed from the product flow of the second conveyor belt ( 3 ), the dividing web is moved back again counter to the transport direction ( 7 ) of the second conveyor belt ( 3 ) into an upstream region of the second conveyor belt ( 3 ), in which the products ( 2 ) conveyed by the first conveyor belt ( 1 ) run up against the dividing web ( 4 ) that has been moved back.

3 . The method according to claim 2 ,

wherein, after the dividing web ( 4 ) is moved back into the upstream region of the second conveyor belt ( 3 ), a conveyance of products ( 2 ) into the upstream region of the second conveyor belt ( 3 ) effected by means of the first conveyor belt ( 1 ) is resumed, so that, with the aid of the first conveyor belt ( 1 ), the products ( 2 ) to be grouped or separated are again conveyed onto the second conveyor belt ( 3 ), until a downstream product of the products ( 2 ) to be grouped or separated runs up against the dividing web ( 4 ) which has been moved back into the upstream region of the second conveyor belt ( 3 ).

4 . The method according to claim 1 ,

wherein the dividing device ( 5 ) associated with the second conveyor belt ( 3 ) is configured in order to, after the dividing web has been removed from the product flow of the second conveyor belt ( 3 ), move the dividing web ( 4 ) back into an upstream region of the second conveyor belt ( 3 ), in which the products ( 2 ) conveyed by the first conveyor belt ( 1 ) can run up in accordance with a time and/or event sequence, which is defined or definable in advance such that, with respect to the second conveyor belt ( 3 ), a repeat length ( 8 ) and/or a gap length ( 10 ) between two adjacent separated products or product groups ( 16 ) on the second conveyor belt ( 3 ) is variable and continuously adjustable.

5 . The method according to claim 1 ,

wherein, for transporting the dividing web ( 4 ), the dividing device ( 5 ) associated with the second conveyor belt ( 3 ) comprises at least one circulating endless belt ( 13 ), which is configured in order to guide and/or transport the dividing web ( 4 ) in a closed curve, wherein, when the dividing web ( 4 ) is moved back to the upstream region of the second conveyor belt ( 3 ), the dividing web ( 4 ) is guided and/or transported above, below, or to the side of a conveying plane of the second conveyor belt ( 3 ).

6 . The method according to claim 1 ,

wherein a speed at which the dividing web ( 4 ) travels along with the second conveyor belt ( 3 ) in its transport direction ( 7 ) over the defined distance is adjustable and is coordinated with the transport speed of the second conveyor belt ( 3 ) such that the speed of the dividing web ( 4 ) as it travels along with the second conveyor belt ( 3 ) in its transport direction ( 7 ) corresponds at least substantially to the transport speed of the second transport belt ( 3 ).

7 . The method according to claim 1 ,

wherein a speed at which the dividing web ( 4 ) travels along with the second conveyor belt ( 3 ) in its transport direction ( 7 ) over the defined distance is adjustable and is coordinated with the transport speed of the second transport belt ( 3 ) such that the speed of the dividing web ( 4 ) as and/or immediately before it is removed from the product flow of the second conveyor belt ( 3 ) is greater than the transport speed of the second conveyor belt ( 3 ).

8 . The method according to claim 1 ,

wherein the dividing device ( 5 ) associated with the second conveyor belt ( 3 ) comprises at least two dividing webs ( 4 ) which are guided and/or transported by the circulating endless belt ( 13 ).

9 . An apparatus ( 100 ) for grouping and/or separating products ( 2 ) transported in rows, wherein the apparatus ( 100 ) comprises the following:

a horizontal conveying device comprising an upstream first conveyor belt ( 1 ) and a downstream second conveyor belt ( 3 ) connected in series with the first conveyor belt ( 1 );

a dividing device ( 5 ) associated with the second conveyor belt ( 3 ) comprising at least one dividing web ( 4 ); and

a control device ( 11 ), which is configured to operate the first conveyor belt ( 1 ) in particular in a start-stop mode,

wherein the dividing device ( 5 ) is configured to guide the at least one dividing web ( 4 ) in a closed curve such that the at least one dividing web ( 4 ) travels along with the second conveyor belt ( 3 ) in its transport direction ( 7 ) over a defined distance and is then removed from the product flow of the second conveyor belt ( 3 ) and moved back again counter to the transport direction ( 7 ) of the second conveyor belt ( 3 ) into an upstream region of the second conveyor belt ( 3 ),

wherein the first conveyor belt ( 1 ) is configured to convey the products ( 2 ) to be grouped or separated into the upstream region of the second conveyor belt ( 3 ), and

wherein the control device ( 11 ) is configured to interrupt a conveyance of products ( 2 ) into the upstream region of the second conveyor belt ( 3 ) effected by means of the first conveyor belt ( 1 ) when a downstream product of the products ( 2 ) to be grouped or separated runs up against the at least one dividing web ( 4 ) in the upstream region of the second conveyor belt ( 3 ),

wherein, to interrupt a conveyance of products ( 2 ) into the upstream region of the second conveyor belt ( 3 ) effected by means of the first conveyor belt ( 1 ), the control device ( 11 ) is configured to stop a drive device associated with the first conveyor belt ( 1 ); and/or

wherein, to interrupt a conveyance of products ( 2 ) into the upstream region of the second conveyor belt ( 3 ) effected by means of the first conveyor belt ( 1 ), a retention device ( 12 ) which can be controlled as needed, with a pressure element, in the form of a pressure plate, is provided at the downstream end region of the first conveyor belt ( 1 ).

10 . The apparatus ( 100 ) according to claim 9 ,

wherein the second conveyor belt ( 3 ) is associated with a drive device, which is configured to drive the second conveyor belt ( 3 ) continuously and with a adjustable transport speed in the transport direction ( 7 ) of the second conveyor belt ( 3 ), wherein the first conveyor belt ( 1 ) is associated with a drive device, which is configured to drive the first conveyor belt ( 1 ), as needed, with a adjustable transport speed, which is higher than the transport speed of the second conveyor belt ( 3 ), in the transport direction ( 7 ) of the first conveyor belt ( 1 ).

11 . The apparatus ( 100 ) according to claim 9 ,

wherein a number of dividing webs ( 4 ) guided in a closed curve is selected or adjustable as a function of a number of products ( 2 ) to be grouped or separated, wherein the more dividing webs ( 4 ) are guided in the closed curve, in an equidistant manner, the lower the number of products ( 2 ) to be grouped or separated; and/or

wherein the closed curve in which the at least one dividing web ( 4 ) is guided is selected or adjustable such that, with respect to the second conveyor belt ( 3 ), a repeat length ( 8 ) is variable and continuously adjustable, wherein the repeat length ( 8 ) is increased when the closed curve is selected or set such that a frequency with which a dividing web ( 4 ) is moved back into the downstream region of the second conveyor belt ( 3 ), is reduced.

12 . The apparatus ( 100 ) according to claim 9 ,

wherein, to guide the at least one dividing web ( 4 ) in a closed curve, the dividing device ( 5 ) comprises a circulating carrier belt ( 13 ) or a circulating carrier chain, wherein the circulating carrier belt ( 13 ) or the circulating carrier chain is configured to guide the at least one dividing web ( 4 ) in an adjustable curve, wherein, when the at least one dividing web ( 4 ) is moved back to the upstream region of the second conveyor belt ( 3 ), the at least one dividing web ( 4 ) is guided and/or transported above, below, or to the side of a conveying plane of the second conveyor belt ( 3 ).

13 . A system ( 14 ) for separating products ( 2 ) for single or multi-row packs or product groups ( 16 ), wherein the system ( 14 ) comprises the following:

a first apparatus ( 100 ) according to claim 9 ;

at least one further, second apparatus ( 100 ) according to claim 9 ; and

a device ( 15 ) for consolidating the products or product groups ( 16 ) separated by means of the first apparatus ( 100 ) and the second apparatus ( 100 ),

wherein the device ( 15 ) for consolidating comprises two lateral transport belts ( 18 ), which are disposed opposite to one another and are configured and/or disposed such that, seen in transport direction ( 7 ), the products or product groups ( 16 ) separated by the first apparatus ( 100 ) and the second apparatus ( 100 ) are consolidated in a conical manner.

14 . The system ( 14 ) according to claim 13 ,

wherein the first and second apparatus ( 100 ) are disposed and operated in phase such that, with the aid of the device ( 15 ) for consolidating the products or product groups ( 16 ) separated by the first and second apparatus ( 100 ), the separated products or product groups ( 16 ) are consolidated as multi-row, in particular two-row, packs; or

wherein the first and second apparatus ( 100 ) are disposed and operated in phase opposition such that, with the aid of the device ( 15 ) for consolidating the products or product groups ( 16 ) separated by the first and second apparatus ( 100 ), the separated products or product groups ( 16 ) are consolidated as single-row packs.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 6, 2023
From: WÖHLE, LINUS; VAN DÜLMEN, TOBIAS
To: ILLINOIS TOOL WORKS INC.
Reel/Frame 065145/0441 →
Priority Claims (1)
EP 21164090 · Mar 22, 2021 · regional
Continuity (1)
Related Publication 20240166452A1 · May 23, 2024
References Cited (18)
US 5147027A · Cruver · 1992 [cited by applicant]
US 5551550A · Marshall · 1996 [cited by examiner]
US 6360871B1 · Meyer et al. · 2002 [cited by applicant]
US 6763929B2 · Malini · 2004 [cited by applicant]
US 7353933B1 · Parnell · 2008 [cited by examiner]
US 7726463B2 · Aronsson · 2010 [cited by examiner]
US 7726464B2 · Cerf · 2010 [cited by examiner]
US 8162130B2 · Rabec · 2012 [cited by examiner]
US 8448777B2 · Pazdernik · 2013 [cited by examiner]
US 9315338B2 · Peterman et al. · 2016 [cited by applicant]
US 9637256B2 · Van Wickeren · 2017 [cited by examiner]
US 9850012B2 · Blanz · 2017 [cited by examiner]
US 9873571B2 · Hahn · 2018 [cited by examiner]
US 10099865B2 · Hammacher · 2018 [cited by examiner]
US 10138074B2 · Anders · 2018 [cited by examiner]
US 10661999B2 · Faust · 2020 [cited by examiner]
European Patent Office (EPO), Rijswijk, NL, International Search Report, Form PCT/ISA/210 for International Application No. PCT/US2022/021346, Jul. 4, 2022 (4 pp.). [cited by applicant]
European Patent Office (EPO), Munich, DE, Written Opinion of the Int'l Searching Authority for Int'l Appln No. PCT/US2022/021346, Form PCT/ISA/237, Jul. 4, 2022 (6 pp.). [cited by applicant]