Configurable mounting bracket for ceiling fans and lights
View Patent ↗An alignable single-step mechanical/electrical mounting assembly includes an interior mounting bracket that is operable to be rotationally selectively securable to the interior of the mounting cover so that an electrical device coupled to the mounting cover will be aligned with a wall or ceiling after the second half of the mechanical couple mates with the first half of the mechanical couple and the second half of the electrical couple electrically couples with the first half of the electrical couple.
1 . An alignable single-step mechanical/electrical mounting assembly comprising:
a below-the-ceiling junction box having:
a substrate mounting surface defining:
a first mounting opening sized and shaped to receive a first mounting member; and
a second mounting opening sized and shaped to receive a second mounting member;
a first half of a mechanical couple; and
a first half of an electrical couple;
a cover assembly, having:
a mounting cover; and
an interior mounting bracket rotationally selectively securable to an interior of the mounting cover, the interior mounting bracket having:
a second half of the mechanical couple that is shaped to mate with the first half of the mechanical couple; and
a second half of the electrical couple that electrically couples with the first half of the electrical couple as the second half of the mechanical couple mates with the first half of the mechanical couple; and
at least one mounting member selectively securing the interior mounting bracket to the mounting cover at one of at least three user-selectable orientations between the interior mounting bracket and the mounting cover,
wherein the interior mounting bracket is operable to be rotationally selectively securable to the interior of the mounting cover at the one of at least three user-selectable orientations between the interior mounting bracket and the mounting cover so that an electrical device coupled to the mounting cover will be aligned with a wall or ceiling after the second half of the mechanical couple mates with the first half of the mechanical couple and the second half of the electrical couple electrically couples with the first half of the electrical couple.
2 . The alignable single-step mechanical/electrical mounting assembly according to claim 1 , further comprising:
at least one indicator on an outer surface of the cover assembly, the at least one indicator being positioned at a location where alignment between the at least one indicator and the interior mounting bracket results in alignment with the electrical device coupled to the mounting cover and the wall or ceiling, after the second half of the mechanical couple mates with the first half of the mechanical couple and the second half of the electrical couple electrically couples with the first half of the electrical couple.
3 . The alignable single-step mechanical/electrical mounting assembly according to claim 2 , wherein:
the at least one indicator is at least three indicators on the outer surface of the cover assembly and each of the at least three indicators are positioned at locations where alignment between one of the at least three indicators and the interior mounting bracket results in a different alignment between the electrical device coupled to the mounting cover and the wall or ceiling, after the second half of the mechanical couple mates with the first half of the mechanical couple and the second half of the electrical couple electrically couples with the first half of the electrical couple.
4 . The alignable single-step mechanical/electrical mounting assembly according to claim 1 , wherein:
the second mounting opening is sized and shaped to slidably engage with the second mounting member in a direction substantially perpendicular to a direction directly towards the first mounting opening.
5 . The alignable single-step mechanical/electrical mounting assembly according to claim 1 , further comprising:
a rail; and
a rail attachment member slidably engaged with the rail and coupling the substrate mounting surface to the rail.
6 . The alignable single-step mechanical/electrical mounting assembly according to claim 1 , further comprising:
a gasket at least partially surrounding an edge of the mounting cover that mates with the wall or ceiling.
7 . The alignable single-step mechanical/electrical mounting assembly according to claim 1 , further comprising:
an edge of the mounting cover defining a weep hole.
8 . A method for installing an electrical mounting assembly, the method comprising:
providing a below-the-ceiling junction box that includes:
a substrate mounting surface defining:
a first mounting opening sized and shaped to receive a first mounting member; and
a second mounting opening sized and shaped to receive a second mounting member;
a first half of a mechanical couple; and
a first half of an electrical couple;
providing a cover assembly that includes:
a mounting cover; and
an interior mounting bracket rotationally selectively securable to an interior of the mounting cover, the interior mounting bracket having:
a second half of the mechanical couple that is shaped to mate with the first half of the mechanical couple; and
a second half of the electrical couple that electrically couples with the first half of the electrical couple as the second half of the mechanical couple mates with the first half of the mechanical couple; and
attaching the substrate mounting surface of the below-the-ceiling junction box to a substrate; and
rotationally selectively securing the interior mounting bracket to the interior of the mounting cover in a user-selectable orientation with respect to a rotational alignment between the interior mounting bracket and the mounting cover so that an electrical device coupled to the mounting cover will be aligned with a wall or ceiling after the second half of the mechanical couple mates with the first half of the mechanical couple and the second half of the electrical couple electrically couples with the first half of the electrical couple.
9 . The method according to claim 8 , further comprising:
positioning at least one indicator on an outer surface of the cover assembly at a location where alignment between the indicator and the interior mounting bracket results in alignment with the electrical device coupled to the mounting cover and the wall or ceiling, after the second half of the mechanical couple mates with the first half of the mechanical couple and the second half of the electrical couple electrically couples with the first half of the electrical couple.
10 . The method according to claim 9 , wherein:
the at least one indicator is at least three indicators on the outer surface of the cover assembly and each of the at least three indicators are positioned at locations where alignment between one of the at least three indicators and the interior mounting bracket results in a different alignment between the electrical device coupled to the mounting cover and the wall or ceiling, after the second half of the mechanical couple mates with the first half of the mechanical couple and the second half of the electrical couple electrically couples with the first half of the electrical couple.
11 . The method according to claim 8 , wherein the step of attaching the substrate mounting surface of the below-the-ceiling junction box to a substrate comprises:
placing the below-the-ceiling junction box against the substrate;
inserting the first mounting member through the first mounting opening and into the substrate;
inserting the second mounting member through the second mounting opening and into the substrate;
slidably adjusting the below-the-ceiling junction box relative to the first mounting member to achieve a desired alignment; and
fixedly attaching the below-the-ceiling junction box to the substrate by tightening the first mounting member.
12 . The method according to claim 8 , wherein:
the substrate is a rail and the method includes the steps of:
attaching the below-the-ceiling junction box to the rail with a rail attachment member;
sliding the below-the-ceiling junction box to a desired position along the rail; and
securing the below-the-ceiling junction box to the rail with the rail attachment member.
13 . The method according to claim 8 , further comprising:
providing a gasket at an edge of the mounting cover.
14 . An alignable single-step mechanical/electrical mounting assembly comprising:
a junction box having:
a first half of a mechanical couple; and
a first half of an electrical couple;
a cover assembly, having:
a mounting cover; and
an interior mounting bracket rotationally selectively securable to an interior of the mounting cover at at least three alignment positions, wherein each of the at least three alignment positions can be selected as a locked alignment position to align the mounting cover with an environment relative to the cover assembly, the interior mounting bracket having:
a second half of the mechanical couple that is shaped to engage with the first half of the mechanical couple; and
a second half of the electrical couple that is shaped to engage with the first half of the electrical couple.
15 . The alignable single-step mechanical/electrical mounting assembly according to claim 14 , wherein:
when the interior mounting bracket is selectively secured to the interior of the mounting cover and the second half of the mechanical couple mates with the first half of the mechanical couple and the second half of the electrical couple electrically couples with the first half of the electrical couple, an electrical device coupled to the mounting cover is aligned with a wall, ceiling, or floor.
16 . The alignable single-step mechanical/electrical mounting assembly according to claim 14 , further comprising:
at least one indicator on an outer surface of the cover assembly, the at least one indicator being positioned at a location where alignment between the indicator and the at least one indicator mounting bracket results in alignment with the electrical device coupled to the mounting cover and a wall or ceiling, after the second half of the mechanical couple mates with the first half of the mechanical couple and the second half of the electrical couple electrically couples with the first half of the electrical couple.