IP Library › Granted Patent US 12,551,683
Granted Patent B2
US 12,551,683 · App. 17/941,805 · Granted Feb 17, 2026

Needleless connector and access port disinfection cleaner and antimicrobial protection cap

Inventor: Jonathan Karl Burkholz (Salt Lake City, UT)
Assignee: Becton, Dickinson and Company
A61M39/162A61M5/001A61M39/16A61M39/20A61M5/31
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Quick Facts
Patent No.
US 12,551,683
App. No.
17/941,805
Granted
Feb 17, 2026
Kind
B2
Abstract

A protective cap having a first cap and a second cap that are removably coupled together for use in short-term and long-term antimicrobial treatment of needleless connectors and access ports of an infusion system. The instant invention further provides a protective cap having a first cap and a second cap that each coupled to a different surface of a component of an infusion system, such as a syringe. The instant invention further provides a strip containing a plurality of disposable protective caps.

Claims (25)

1 . A device for antiseptically maintaining a patient fluid line access valve, the device comprising:

a syringe, comprising a nozzle;

a cap, comprising:

a first receptacle coupled to the nozzle, the first receptacle being formed by a first inner wall and a first sidewall, wherein the first inner wall is a first flat surface that forms a full circle at a first end of the first receptacle, the first sidewall extending from the first inner wall to a second end of the first receptacle, the second end of the first receptacle forming an opening of the first receptacle, and wherein the first sidewall has a circular cross-sectional shape between the first inner wall and the second end of the first receptacle, wherein a diameter of the circular cross-sectional shape of the first sidewall remains the same from the first inner wall to the second end of the first receptacle, and wherein the diameter of the circular cross-sectional shape of the first sidewall substantially matches a diameter of the nozzle of the syringe such that the cap is coupled to the syringe by inserting the nozzle into the first receptacle through the opening of the first receptacle;

a second receptacle opposite the first receptacle, the second receptacle being formed by a second inner wall and a second sidewall, wherein the second inner wall is a second flat surface that forms a full circle at a first end of the second receptacle, the second sidewall extending from the second inner wall to a second end of the second receptacle, the second end forming an opening of the second receptacle, the second end of the second receptacle being positioned at a first distance from the second inner wall, and wherein the second sidewall has a circular cross-sectional shape between the second inner wall and the second end of the second receptacle, wherein a diameter of the circular cross-sectional shape of the second sidewall remains the same from the second inner wall to a second distance from the second inner wall, the second distance being less than the first distance, and the diameter of the circular cross-sectional shape of the second sidewall increases linearly from the second distance to the second end of the second receptacle to thereby cause the opening of the second receptacle to be flared, wherein the diameter of the circular cross-sectional shape of the second sidewall between the second inner wall and the second distance matches the diameter of the circular cross-sectional shape of the first sidewall; and

a first pad seated within the second receptacle, the first pad having an inner surface, a side surface and an outer surface, wherein the inner surface is a flat surface that forms a full circle that corresponds with the second flat surface of the second inner wall, wherein the side surface has a circular cross-sectional shape from the inner surface to the outer surface that corresponds with the circular cross-sectional shape of the second sidewall, wherein the outer surface comprises a planar circular surface, wherein the planar circular surface and the circular cross-sectional shape of the side surface between the inner surface to the outer surface have a diameter substantially matching the diameter of the circular cross-sectional shape of the second sidewall between the second inner wall and the second distance, wherein the outer surface is positioned at a third distance from the second inner wall, the third distance being less than the second distance, wherein the outer surface is oriented towards the opening of the second receptacle such that the planar circular surface is configured to contact and clean an access port when the access port is inserted into the opening of the second receptacle, wherein the first pad comprises an antimicrobial solution.

2 . The device of claim 1 , wherein a cylindrical cut extends into the outer surface to divide the first pad into a central, cylindrical cutout and a surrounding portion, wherein the central, cylindrical cutout is aligned with a central axis of the cap.

3 . The device of claim 2 , wherein when a device is inserted into the second receptacle, the central, cylindrical cutout compresses to displace a portion of the outer surface on the central, cylindrical cutout from another portion of the outer surface on the surrounding portion thereby forming a central cavity within the first pad.

4 . The device of claim 1 , further comprising a removable lid covering the opening of the second receptacle.

5 . The device of claim 4 , wherein the removable lid comprises at least one of a foil lidding material and a polymer lidding material.

6 . The device of claim 1 , wherein the syringe comprises a plunger aligned with a central axis of the first and second receptacles.

7 . The device of claim 1 , wherein the syringe is pre-filled with a liquid.

8 . The device of claim 1 , wherein the antimicrobial solution comprises a wet solution selected from at least one of an antimicrobial agent from approximately 0.01% to approximately 10.0% (v/v) and an alcohol from approximately 50% to approximately 99.99% (v/v).

9 . The device of claim 8 , wherein the antimicrobial agent is selected from the group consisting of chlorhexidine acetate, chlorhexidine gluconate, and Triclosan.

10 . The device of claim 1 , wherein the antimicrobial solution comprises a wet, water-based solution, comprising:

an antimicrobial agent from approximately 0.01% to approximately 10.0% (v/v);

an alcohol solvent from approximately 1% to approximately 10% (v/v); and

water from approximately 90% to approximately 99% (v/v).

11 . A device for antiseptically maintaining a patient fluid line access valve, the device comprising:

a syringe, comprising a nozzle and a plunger;

a first cap, comprising:

a first receptacle coupled to the nozzle, the first receptacle being formed by a first inner wall and a first sidewall, wherein the first inner wall is a first flat surface that forms a full circle at a first end of the first receptacle, the first sidewall extending from the first inner wall to a second end of the first receptacle, the second end of the first receptacle forming an opening of the first receptacle, and wherein the first sidewall has a circular cross-sectional shape between the first inner wall and the second end of the first receptacle, wherein a diameter of the circular cross-sectional shape of the first sidewall remains the same from the first inner wall to the second end of the first receptacle, and wherein the diameter of the circular cross-sectional shape of the first sidewall substantially matches a diameter of the nozzle of the syringe such that the first cap is coupled to the syringe by inserting the nozzle into the first receptacle through the opening of the first receptacle;

a second receptacle opposite the first receptacle, the second receptacle being formed by a second inner wall and a second sidewall, wherein the second inner wall is a second flat surface that forms a full circle at a first end of the second receptacle, the second sidewall extending from the second inner wall to a second end of the second receptacle, the second end forming an opening of the second receptacle, the second end of the second receptacle being positioned at a first distance from the second inner wall, and wherein the second sidewall has a circular cross-sectional shape between the second inner wall and the second end of the second receptacle, wherein a diameter of the circular cross-sectional shape of the second sidewall remains the same from the second inner wall to a second distance from the second inner wall, the second distance being less than the first distance, and the diameter of the circular cross-sectional shape of the second sidewall increases linearly from the second distance to the second end of the second receptacle to thereby cause the opening of the second receptacle to be flared, wherein the diameter of the circular cross-sectional shape of the second sidewall between the second inner wall and the second distance matches the diameter of the circular cross-sectional shape of the first sidewall; and

a first pad seated within the second receptacle, the first pad having an inner surface, a side surface and an outer surface, wherein the inner surface is a flat surface that forms a full circle that corresponds with the second flat surface of the second inner wall, wherein the side surface has a circular cross-sectional shape from the inner surface to the outer surface that corresponds with the circular cross-sectional shape of the second sidewall, wherein the outer surface comprises a planar circular surface, wherein the planar circular surface and the circular cross-sectional shape of the side surface between the inner surface to the outer surface have a diameter substantially matching the diameter of the circular cross-sectional shape of the second sidewall between the second inner wall and the second distance, wherein the outer surface is positioned at a third distance from the second inner wall, the third distance being less than the second distance, wherein the outer surface is oriented towards the opening of the second receptacle such that the planar circular surface is configured to contact and clean an access port when the access port is inserted into the opening of the second receptacle, wherein the first pad comprises an antimicrobial solution; and

a second cap that is removably coupled to the plunger of the syringe, the second cap forming a third receptacle, the third receptacle being formed by a third inner wall and a third sidewall, wherein the third inner wall is a third flat surface that forms a full circle at a first end of the third receptacle, the third sidewall extending from the third inner wall to a second end of the third receptacle, the second end of the third receptacle forming an opening of the third receptacle, and wherein the third sidewall has a circular cross-sectional shape between the third inner wall and the second end of the third receptacle, wherein a diameter of the circular cross-sectional shape of the third sidewall remains the same from the third inner wall to the second end of the third receptacle, and wherein the diameter of the circular cross-sectional shape of the third sidewall substantially matches the diameter of the nozzle of the syringe such that the second cap is coupled to the syringe by inserting the nozzle into the third receptacle through the opening of the third receptacle, the second cap further comprising a second pad seated within the third receptacle, the second pad comprising an antimicrobial solution.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 12, 2022
From: BURKHOLZ, JONATHAN KARL
To: BECTON, DICKINSON AND COMPANY
Reel/Frame 061401/0691 →
Continuity (4)
Continuation 16832807 · Mar 27, 2020
Continuation 15216307 · Jul 21, 2016
Continuation 13766540 · Feb 13, 2013
Related Publication 20230113579A1 · Apr 13, 2023
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