IP Library › Granted Patent US 12,555,850
Granted Patent B2
US 12,555,850 · App. 17/950,500 · Granted Feb 17, 2026

Explosion-proof sheet, top cover assembly of secondary battery, and secondary battery

Inventors: Weidong Xu (Fujian, CN); Ziqi Yi (Fujian, CN); Zuyu Wu (Fujian, CN); Nan Zhang (Fujian, CN); Yang Tang (Fujian, CN)
Assignee: HITHIUM TECH HK LIMITED
H01M50/143H01M50/147H01M50/578
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,555,850
App. No.
17/950,500
Granted
Feb 17, 2026
Kind
B2
Abstract

An explosion-proof sheet, a top cover assembly of a secondary battery, and a secondary battery are provided. The explosion-proof sheet has a pressure release portion arranged oppositely to the explosion-proof hole, a fixing portion surrounding the pressure release portion and connected to the top cover, a connecting portion located between the pressure release portion and the fixing portion for connecting the pressure release portion to the fixing portion. A thickness of a part of the connecting portion is greater than a thickness of the remaining part of the connecting portion.

Claims (71)

1 . An explosion-proof sheet of a secondary battery, wherein the secondary battery comprises a top cover provided with an explosion-proof hole and the explosion-proof sheet is fitted on the top cover to close the explosion-proof hole, the explosion-proof sheet comprising:

a pressure release portion arranged oppositely to the explosion-proof hole;

a fixing portion surrounding the pressure release portion and connected to the top cover; and

a connecting portion located between the pressure release portion and the fixing portion, and configured to connect the pressure release portion and the fixing portion;

wherein a thickness of a part of the connecting portion is greater than a thickness of the remaining part of the connecting portion;

the connecting portion comprises at least one strengthened region and at least one weakened region,

a thickness of the strengthened region is greater than a thickness of the weakened region, and

a length of the strengthened region on a surface of the explosion-proof sheet accounts for ⅙ to ⅓ of a total length of the connecting portion on the surface of the explosion-proof sheet;

the connecting portion is an annular groove, and

a thickness of the connecting portion at a groove bottom of the weakened region is smaller than a thickness of the connecting portion at a groove bottom of the strengthened region;

a cross-sectional shape of the annular groove is an inverted trapezoidal structure, and

an angle α between a side wall and the groove bottom of the annular groove satisfies: 90°<α≤120°.

2 . The explosion-proof sheet of a secondary battery according to claim 1 , wherein:

the connecting portion has a thickness d1, the pressure release portion has a thickness d2, and the fixing portion has a thickness d3, wherein d1, d2 and d3 satisfy the relationship: 0.3≤d1/d2≤0.4, 0.5≤d2/d3≤0.6, and

when an air pressure inside the secondary battery is greater than or equal to a threshold, the explosion-proof sheet is cracked in the connecting portion, and an air pressure P inside the secondary battery and the thickness d1 of the connecting portion satisfy the following relationship: 2.7≤P/d1≤7.3, wherein the unit of P is MPa, and the unit of d1 is millimeter.

3 . The explosion-proof sheet of a secondary battery according to claim 2 , wherein d1, d2, d3 and P satisfy the relationship: d1:d2:d3=11:30:55, and P/d1=5.5.

4 . The explosion-proof sheet of a secondary battery according to claim 1 , wherein:

the thickness of the connecting portion at the groove bottom of the weakened region is A, and

the thickness of the connecting portion at the groove bottom of the strengthened region is B,

wherein A and B satisfy the following relationship: 0.65≤A/B≤0.75.

5 . The explosion-proof sheet of a secondary battery according to claim 4 , wherein A and B satisfy the following relationship: A/B=11/15.

6 . The explosion-proof sheet of a secondary battery according to claim 1 , wherein:

the annular groove has a stadium-shaped structure, and

the stadium-shaped structure comprises two straight grooves and two arc-shaped grooves, the two straight grooves are parallel to each other, and the two arc-shaped grooves are respectively connected to two ends of the two straight grooves,

wherein the connecting portion comprises two strengthened regions, and the two strengthened regions are respectively located at the two straight grooves.

7 . The explosion-proof sheet of a secondary battery according to claim 6 , wherein:

a liquid injection hole is further provided on the top cover, and

the liquid injection hole is arranged to be close to the straight groove.

8 . A top cover assembly comprising:

a top cover provided with an explosion-proof hole; and,

an explosion-proof sheet of a secondary battery, wherein the secondary battery comprises a top cover provided with an explosion-proof hole, the explosion-proof sheet is fitted on the top cover to close the explosion-proof hole, wherein the explosion-proof sheet comprises:

a pressure release portion, arranged oppositely to the explosion-proof hole;

a fixing portion surrounding the pressure release portion and connected to the top cover; and

a connecting portion located between the pressure release portion and the fixing portion, and configured to connect the pressure release portion and the fixing portion;

wherein a thickness of a part of the connecting portion is greater than a thickness of the remaining part of the connecting portion; and

wherein a fixing portion of the explosion-proof sheet has a sealed connection with an edge of the explosion-proof hole;

the connecting portion comprises at least one strengthened region and at least one weakened region,

a thickness of the strengthened region is greater than a thickness of the weakened region, and

a length of the strengthened region on a surface of the explosion-proof sheet accounts for ⅙ to ⅓ of a total length of the connecting portion on the surface of the explosion-proof sheet;

the connecting portion is an annular groove, and

a thickness of the connecting portion at a groove bottom of the weakened region is smaller than a thickness of the connecting portion at a groove bottom of the strengthened region;

a cross-sectional shape of the annular groove is an inverted trapezoidal structure, and

an angle α between a side wall and the groove bottom of the annular groove satisfies: 90°<α≤120°.

9 . The top cover assembly according to claim 8 , wherein:

the connecting portion has a thickness d1, the pressure release portion has a thickness d2, and the fixing portion has a thickness d3, wherein d1, d2 and d3 satisfy the relationship: 0.3≤d1/d2≤0.4, 0.5≤d2/d3≤0.6, and

when an air pressure inside the secondary battery is greater than or equal to a threshold, the explosion-proof sheet is cracked in the connecting portion, and an air pressure P inside the secondary battery and the thickness d1 of the connecting portion satisfy the following relationship: 2.7≤P/d1≤7.3, wherein the unit of P is MPa, and the unit of d1 is millimeter.

10 . The top cover assembly according to claim 9 , wherein d1, d2, d3 and P satisfy the relationship: d1:d2:d3=11:30:55, the P/d1=5.5.

11 . The top cover assembly according to claim 8 , wherein:

the thickness of the connecting portion at the groove bottom of the weakened region is A, and

the thickness of the connecting portion at the groove bottom of the strengthened region is B,

wherein A and B satisfy the following relationship: 0.65≤A/B≤0.75.

12 . The top cover assembly according to claim 11 , wherein A and B satisfy the following relationship: A/B=11/15.

13 . The top cover assembly according to claim 8 , wherein:

the annular groove has a stadium-shaped structure, and

the stadium-shaped structure comprises two straight grooves and two arc-shaped grooves, the two straight grooves are parallel to each other, and the two arc-shaped grooves are respectively connected to two ends of the two straight grooves,

wherein the connecting portion comprises two strengthened regions, and the two strengthened regions are respectively located at the two straight grooves.

14 . A secondary battery comprising a top cover assembly, wherein the top cover assembly comprises:

a top cover provided with an explosion-proof hole; and,

an explosion-proof sheet of a secondary battery, wherein the secondary battery comprises a top cover provided with an explosion-proof hole, the explosion-proof sheet is fitted on the top cover to close the explosion-proof hole, wherein the explosion-proof sheet comprises:

a pressure release portion arranged oppositely to the explosion-proof hole;

a fixing portion surrounding the pressure release portion and connected to the top cover; and

a connecting portion located between the pressure release portion and the fixing portion, and configured to connect the pressure release portion and the fixing portion;

wherein a thickness of a part of the connecting portion is greater than a thickness of the remaining part of the connecting portion; and

wherein a fixing portion of the explosion-proof sheet has a sealed connection with an edge of the explosion-proof hole;

the connecting portion comprises at least one strengthened region and at least one weakened region,

a thickness of the strengthened region is greater than a thickness of the weakened region, and

a length of the strengthened region on a surface of the explosion-proof sheet accounts for ⅙ to ⅓ of a total length of the connecting portion on the surface of the explosion-proof sheet;

the connecting portion is an annular groove, and

a thickness of the connecting portion at a groove bottom of the weakened region is smaller than a thickness of the connecting portion at a groove bottom of the strengthened region;

a cross-sectional shape of the annular groove is an inverted trapezoidal structure, and

an angle α between a side wall and the groove bottom of the annular groove satisfies: 90°<α≤120°.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 4, 2025
From: SHENZHEN HAIRUN NEW ENERGY TECHNOLOGY CO., LTD.; XIAMEN HITHIUM ENERGY STORAGE TECHNOLOGY CO., LTD.
To: HITHIUM TECH HK LIMITED
Reel/Frame 070395/0480 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 22, 2022
From: XU, WEIDONG; YI, ZIQI; WU, ZUYU; ZHANG, NAN; TANG, YANG
To: SHENZHEN HAIRUN NEW ENERGY TECHNOLOGY CO., LTD.; XIAMEN HITHIUM ENERGY STORAGE TECHNOLOGY CO., LTD.
Reel/Frame 061183/0866 →
Priority Claims (1)
CN 202122458310.6 · Oct 12, 2021 · national
Continuity (1)
Related Publication 20230113132A1 · Apr 13, 2023
References Cited (13)
US 6132900A · Yoshizawa · 2000 [cited by examiner]
CN 2701082Y · 2005 [cited by examiner]
CN 101567432A · 2009 [cited by examiner]
CN 212323152U · 2021 [cited by applicant]
CN 112382826A · 2021 [cited by examiner]
EP 4167334A1 · 2023 [cited by applicant]
WO 2021187089A1 · 2021 [cited by applicant]
CN-101567432-A machine translation (Year: 2009). [cited by examiner]
CN-2701082-Y machine translation (Year: 2005). [cited by examiner]
CN-112382826-A machine translation (Year: 2021). [cited by examiner]
Extended European Search Report dated Feb. 23, 2023 received in European Patent Application No. EP 22197276.3. [cited by applicant]
Notification of Granting a New Type of Patent Right for Practical Use dated Feb. 16, 2022 received in Chinese Patent Application No. CN 202122458310.6. [cited by applicant]
Office Action dated Jul. 11, 2023 received in European Patent Application No. EP 22197276.3. [cited by applicant]