IP Library › Granted Patent US 12,556,079
Granted Patent B2
US 12,556,079 · App. 18/281,089 · Granted Feb 17, 2026

Magnetic geared rotating machine, power generation system, and magnetic pole piece rotor

Inventors: Takeshi Ikemi (Tokyo, JP); Takatoshi Matsushita (Tokyo, JP); Mikito Sasaki (Tokyo, JP); Stuart Calverley (Sheffield, GB); David Powell (Sheffield, GB)
Assignees: MITSUBISHI HEAVY INDUSTRIES, LTD.; MAGNOMATICS LIMITED
H02K49/102
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,556,079
App. No.
18/281,089
Granted
Feb 17, 2026
Kind
B2
Abstract

A magnetic geared rotating machine, includes: a stator which includes a plurality of stator magnets arranged so as to be aligned in a circumferential direction; a rotor which includes a plurality of rotor magnets arranged so as to be aligned in the circumferential direction, and in which the number of magnetic poles of the plurality of rotor magnets is less than the number of magnetic poles of the plurality of stator magnets; and a magnetic pole piece rotor which includes a plurality of magnetic pole pieces arranged so as to be aligned in the circumferential direction at a radial position between the stator and the rotor.

Claims (69)

1 . A magnetic geared rotating machine, comprising:

a stator which includes a plurality of stator magnets arranged so as to be aligned in a circumferential direction;

a rotor which includes a plurality of rotor magnets arranged so as to be aligned in the circumferential direction, and in which a number of magnetic poles of the plurality of rotor magnets is less than a number of magnetic poles of the plurality of stator magnets; and

a magnetic pole piece rotor which includes a plurality of magnetic pole pieces arranged so as to be aligned in the circumferential direction at a radial position between the stator and the rotor,

wherein, in a radial cross section of the magnetic geared rotating machine, each of the magnetic pole pieces includes:

an outer edge forming a first face of the magnetic pole piece, which is opposed to the rotor with a first air gap therebetween, and a second face of the magnetic pole piece, which is opposed to the stator with a second air gap therebetween; and

at least one inner edge which is located between the first face and the second face in a radial direction so as to be surrounded by the outer edge, and defines at least one void inside the magnetic pole piece,

wherein, in the radial cross section, a first distance which is a shortest distance between the first face and the void in the radial direction is shorter than a second distance which is a shortest distance between the second face and the void in the radial direction,

wherein the magnetic pole piece rotor includes:

a pair of end rings respectively located on both sides in an axial direction of the magnetic geared rotating machine with the plurality of magnetic pole pieces interposed therebetween; and

a plurality of connecting bars extending in the axial direction between the pair of end rings, and

wherein each of the connecting bars is arranged within an axial hole formed as part of the void in each of the magnetic pole pieces.

2 . The magnetic geared rotating machine according to claim 1 ,

wherein each of the magnetic pole pieces includes a plurality of electrical steel sheets laminated in the axial direction,

wherein the inner edge includes a pair of linear portions opposed to each other with the void interposed therebetween in the radial cross section, and

wherein a width of the void between the pair of linear portions is not greater than four times a thickness of each of the electrical steel sheets.

3 . The magnetic geared rotating machine according to claim 1 ,

wherein each of the magnetic pole pieces includes a plurality of electrical steel sheets laminated in the axial direction,

wherein the inner edge includes a pair of linear portions opposed to each other with the void interposed therebetween in the radial cross section, and

wherein a width of the void between the pair of linear portions is not less than twice a thickness of each of the electrical steel sheets.

4 . The magnetic geared rotating machine according to claim 1 , wherein the first distance is shorter than a shortest radial distance from the rotor to the outer edge.

5 . The magnetic geared rotating machine according to claim 1 , wherein each of the magnetic pole pieces includes at least one slit forming at least part of the void defined by the inner edge.

6 . The magnetic geared rotating machine according to claim 5 , wherein the slit includes at least one opening slit opening on the first face.

7 . The magnetic geared rotating machine according to claim 1 ,

wherein each of the magnetic pole pieces includes at least one slit forming at least part of the void defined by the inner edge, and

wherein the slit includes at least one communication slit communicating with the axial hole.

8 . The magnetic geared rotating machine according to claim 7 ,

wherein the communication slit opens on the first face, and

wherein the slit includes at least one opening slit opening on the first face at a position displaced from the communication slit in the circumferential direction.

9 . The magnetic geared rotating machine according to claim 8 , wherein the slit includes the two opening slits arranged at mutually symmetrical positions with the one communication slit interposed therebetween.

10 . The magnetic geared rotating machine according to claim 7 , wherein the communication slit includes:

a first communication slit opening on the first face; and

at least one second communication slit arranged at a position deviated with respect to the first communication slit in the circumferential direction and a position deviated with respect to the first face in the radial direction.

11 . The magnetic geared rotating machine according to claim 10 , wherein the communication slit includes the two second communication slits arranged at mutually symmetrical positions with the one first communication slit interposed therebetween.

12 . The magnetic geared rotating machine according to claim 7 , wherein the slit includes at least one end face opening slit which is arranged at a position deviated with respect to the axial hole in the circumferential direction, and opens on an end face of the magnetic pole pieces in the circumferential direction.

13 . The magnetic geared rotating machine according to claim 12 , wherein the slit includes the two end face opening slits arranged at mutually symmetrical positions with the one communication slit interposed therebetween.

14 . The magnetic geared rotating machine according to claim 1 ,

wherein each of the magnetic pole pieces includes the inner edge defining the void over an entire range of the magnetic geared rotating machine in the axial direction.

15 . A power generation system, comprising:

a prime mover; and

the magnetic geared rotating machine according to claim 1 , which serves as a magnetic gear generator driven by an input from the prime mover to generate power.

16 . A magnetic geared rotating machine, comprising:

a stator which includes a plurality of stator magnets arranged so as to be aligned in a circumferential direction;

a rotor which includes a plurality of rotor magnets arranged so as to be aligned in the circumferential direction, and in which a number of magnetic poles of the plurality of rotor magnets is less than a number of magnetic poles of the plurality of stator magnets; and

a magnetic pole piece rotor which includes a plurality of magnetic pole pieces arranged so as to be aligned in the circumferential direction at a radial position between the stator and the rotor,

wherein, in a radial cross section of the magnetic geared rotating machine, each of the magnetic pole pieces includes:

an outer edge forming a first face of the magnetic pole piece, which is opposed to the rotor with a first air gap therebetween, and a second face of the magnetic pole piece, which is opposed to the stator with a second air gap therebetween; and

at least one inner edge which is located between the first face and the second face in a radial direction so as to be surrounded by the outer edge, and defines at least one void inside the magnetic pole piece,

wherein, in the radial cross section, a first distance which is a shortest distance between the first face and the void in the radial direction is shorter than a second distance which is a shortest distance between the second face and the void in the radial direction, and

wherein, in the radial cross section, the second face is flat over an entire circumferential length of the magnetic pole piece.

17 . The magnetic geared rotating machine according to claim 16 ,

wherein, in the radial cross section, the void includes:

an axial hole which is a space opened in an axial direction of the magnetic geared rotation machine; and

a communication slit which is located on a radially inner side of the axial hole and communicates with the axial hole,

wherein the inner edge includes a pair of linear portions opposed to each other with the communication slit interposed therebetween, and

wherein a maximum circumferential dimension of the axial hole in the axial direction is greater than a width of the communication slit between the pair of linear portions.

18 . A magnetic geared rotating machine, comprising:

a stator which includes a plurality of stator magnets arranged so as to be aligned in a circumferential direction;

a rotor which includes a plurality of rotor magnets arranged so as to be aligned in the circumferential direction, and in which a number of magnetic poles of the plurality of rotor magnets is less than a number of magnetic poles of the plurality of stator magnets; and

a magnetic pole piece rotor which includes a plurality of magnetic pole pieces arranged so as to be aligned in the circumferential direction at a radial position between the stator and the rotor,

wherein, in a radial cross section of the magnetic geared rotating machine, each of the magnetic pole pieces includes:

an outer edge forming a first face of the magnetic pole piece, which is opposed to the rotor with a first air gap therebetween, and a second face of the magnetic pole piece, which is opposed to the stator with a second air gap therebetween; and

at least one inner edge which is located between the first face and the second face in a radial direction so as to be surrounded by the outer edge, and defines at least one void inside the magnetic pole piece,

wherein, in the radial cross section, a first distance which is a shortest distance between the first face and the void in the radial direction is shorter than a second distance which is a shortest distance between the second face and the void in the radial direction,

wherein, in the radial cross section, the void includes:

an axial hole which is a space opened in an axial direction of the magnetic geared rotating machine; and

a communication slit which is located on a radially inner side of the axial hole and communicates with the axial hole,

wherein the inner edge includes a pair of linear portions opposed to each other with the communication slit interposed therebetween, and

wherein a maximum circumferential dimension of the axial hole in the axial direction is greater than a width of the communication slit between the pair of linear portions.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 19, 2023
From: IKEMI, TAKESHI; MATSUSHITA, TAKATOSHI; SASAKI, MIKITO; CALVERLEY, STUART; POWELL, DAVID
To: MITSUBISHI HEAVY INDUSTRIES, LTD.; MAGNOMATICS LIMITED
Reel/Frame 064957/0545 →
Priority Claims (1)
JP 2021-058461 · Mar 30, 2021 · national
Continuity (1)
Related Publication 20240154511A1 · May 9, 2024
References Cited (16)
US 6794781B2 · Razzell et al. · 2004 [cited by applicant]
US 9099895B2 · Atallah et al. · 2015 [cited by applicant]
US 10680502B2 · Powell et al. · 2020 [cited by applicant]
US 20100283345A1 · Atallah et al. · 2010 [cited by applicant]
US 20110012458A1 · Atallah · 2011 [cited by examiner]
US 20110133594A1 · Atallah · 2011 [cited by examiner]
US 20120146442A1 · Atallah et al. · 2012 [cited by applicant]
US 20130320795A1 · Enomoto · 2013 [cited by examiner]
US 20180269770A1 · Powell · 2018 [cited by examiner]
US 20240154510A1 · Ikemi · 2024 [cited by examiner]
US 20240235360A1 · Ikemi · 2024 [cited by examiner]
CA 2650397A1 · 2007 [cited by applicant]
GB 2549449A · 2017 [cited by applicant]
JP 5643857B2 · 2014 [cited by applicant]
JP 6403329B2 · 2018 [cited by applicant]
Extended European Search Report Issued in Corresponding EP Application No. 22780451.5, dated Aug. 28, 2024 (10 Pages). [cited by applicant]