IP Library Granted Patent US 12,558,669
Granted Patent B1
US 12,558,669 · App. 18/744,741 · Granted Feb 24, 2026

Sorbent and method for carbon dioxide capture and recovery

Inventor: Edward M. Chan (Loveland, OH)
Assignee: Metasorbex Corporation
B01J20/20B01D53/62B01D53/82B01J20/24B01J20/2803B01J20/28042B01J20/3042B01J20/3204B01J20/3242B01J20/3416B01J20/3483B01D2253/102B01D2253/25B01D2257/504B01D2258/0283
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,558,669
App. No.
18/744,741
Granted
Feb 24, 2026
Kind
B1
Abstract

A functionalized carbon dioxide sorbent of a functionalized graphene oxide (fGO) substrate having substitution sites substituted with a functional group. The functional groups can be secondary or tertiary amines, a phosphate, a sulfonate or magnetite. The sorbent can have a binder intermixed with the fGO substrate, in the form of pellets, using a hydroxyethyl cellulose binder. A method using the functionalized sorbent provided captures a CO 2 from a flue gas, by passing the flue gas containing moisture and a concentration of CO 2 across the sorbent packed bed of the functionalized sorbent to adsorb selectively a portion of CO 2 in the flue gas onto the fGO of the sorbent. The captured CO 2 can be desorbed from the sorbent by exposure to a fluid at elevated temperature and/or reduced pressure conditions sufficient to desorb the CO 2 , and separating and concentrating the desorbed CO 2 from the fluid. The functional moieties can be at least one of a primary and secondary amine, and a secondary function group of tertiary amines, phosphates, sulfonates and/or magnetite.

Claims (28)

1 . A method for capturing selectively carbon dioxide from a flue stream, the method comprising the steps of:

a. providing a functionalized carbon dioxide sorbent that comprises a functionalized graphene oxide substrate having a plurality of substitution sites substituted with a plurality of functional groups, wherein the plurality of functional groups include (i) at least one of a primary amine and a secondary amine, and (ii) a tertiary amine;

b. passing a flue gas containing moisture and a concentration of carbon dioxide (CO 2 ) across the sorbent; and

c. adsorbing selectively a portion of CO 2 in the flue gas onto the fGO of the sorbent to reduce the concentration of the CO 2 content of the flue gas, and generating a partially-saturated sorbent comprising adsorbed CO 2 .

2 . The method according to claim 1 wherein the flue gas containing a concentration of carbon dioxide (CO 2 ) is introduced into the packed bed of the sorbent at a temperature of about 40-80° C.

3 . The method according to claim 2 wherein the temperature of the fluid exposed to the partially-saturated sorbent is about 70-125° C. to at least partially desorb CO 2 from the partially-saturated sorbent.

4 . The method according to claim 3 , further including a step of exposing the partially-desorbed sorbent to a vacuum of about 0.1 bar or less to extract a further portion of CO 2 remaining on the sorbent.

5 . The method according to claim 1 wherein the sorbent is in the form of a pellet.

6 . The method according to claim 5 wherein the sorbent pellet comprises a binder intermixed with the functionalized graphene substrate.

7 . The method of claim 1 , for releasing the captured carbon dioxide, further including the steps of:

d. exposing the partially-saturated sorbent to a fluid at conditions of temperature and pressure sufficient, to desorb the adsorbed CO 2 from the partially-saturated sorbent into the fluid; and

e. separating and concentrating the desorbed CO 2 from the fluid.

8 . The method according to claim 1 wherein the plurality of functional groups further include one or more of a phosphate, a sulfonate, a nitrile, a hydroxyl, and magnetite.

9 . The method according to claim 1 wherein the weight range of oxygen in the graphene oxide is from 5% to 50%.

10 . A method for capturing selectively carbon dioxide from a flue stream, the method comprising the steps of:

a. providing a packed bed of a functionalized carbon dioxide sorbent that comprises a functionalized graphene oxide (fGO) substrate having a plurality of substitution sites substituted with a plurality of functional groups, wherein the plurality of functional groups include (i) at least one of a primary amine and a secondary amine, and (ii) a tertiary amine;

b. passing a flue gas containing moisture and a concentration of carbon dioxide (CO 2 ) across the sorbent; and

c. adsorbing selectively a portion of CO 2 in the flue gas onto the fGO of the sorbent to reduce the concentration of the CO 2 content of the flue gas, and generating a partially-saturated sorbent comprising adsorbed CO 2 .

11 . The method according to claim 10 wherein the plurality of functional groups further include one or more of a phosphate, a sulfonate, a nitrile, a hydroxyl, and magnetite.

12 . The method according to claim 11 wherein the flue gas containing a concentration of carbon dioxide (CO 2 ) is introduced into the packed bed of the sorbent at a temperature of about 40-80° C.

13 . The method according to claim 12 wherein the temperature of the fluid exposed to the partially-saturated sorbent is about 70-125° C. to at least partially desorb CO 2 from the partially-saturated sorbent.

14 . The method according to claim 13 , further including a step of exposing the partially-desorbed sorbent to a vacuum of about 0.1 bar or less to extract a further portion of CO 2 remaining on the sorbent.

15 . The method according to claim 10 wherein the sorbent is in the form of a pellet.

16 . The method according to claim 15 wherein the sorbent pellet comprises a binder intermixed with the functionalized graphene substrate.

17 . The method of claim 10 , for releasing the captured carbon dioxide, further including the steps of:

d. exposing the partially-saturated sorbent to a fluid at conditions of temperature and pressure sufficient, to desorb the adsorbed CO 2 from the partially-saturated sorbent into the fluid; and

e. separating and concentrating the desorbed CO 2 from the fluid.

18 . The method according to claim 10 wherein the weight range of oxygen in the graphene oxide is from 5% to 50%.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 17, 2024
From: CHAN, EDWARD M.
To: METASORBEX CORPORATION
Reel/Frame 067739/0901 →
Continuity (1)
Provisional Application 63521494 · Jun 16, 2023
References Cited (65)
US 5876488A · Birbara et al. · 1999 [cited by applicant]
US 6547854B1 · Gray et al. · 2003 [cited by applicant]
US 7795175B2 · Olah et al. · 2010 [cited by applicant]
US 8567133B2 · Ahmed et al. · 2013 [cited by applicant]
US 9156701B2 · Ho et al. · 2015 [cited by applicant]
US 9670237B2 · Dai et al. · 2017 [cited by applicant]
US 9833749B2 · Park et al. · 2017 [cited by applicant]
US 10029215B2 · Park et al. · 2018 [cited by applicant]
US 10865502B2 · Zhamu et al. · 2020 [cited by applicant]
US 11015128B1 · Zoican-Loebick · 2021 [cited by examiner]
US 11731923B1 · Chen · 2023 [cited by examiner]
US 12447436B2 · Ho · 2025 [cited by examiner]
US 20080087165A1 · Wright et al. · 2008 [cited by applicant]
US 20150210558A1 · Dickinson et al. · 2015 [cited by applicant]
US 20160074814A1 · Park et al. · 2016 [cited by applicant]
US 20170266639A1 · Sadek · 2017 [cited by applicant]
US 20180036713A1 · Li et al. · 2018 [cited by applicant]
US 20180065105A1 · Song · 2018 [cited by examiner]
US 20200147558A1 · Yu et al. · 2020 [cited by applicant]
US 20200376445A1 · Ahn et al. · 2020 [cited by applicant]
US 20210023508A1 · Agrawal et al. · 2021 [cited by applicant]
US 20210236983A1 · Junaedi · 2021 [cited by examiner]
US 20210394127A1 · Ho et al. · 2021 [cited by applicant]
US 20220017720A1 · Akhlaghi et al. · 2022 [cited by applicant]
US 20220212958A1 · Coumont · 2022 [cited by applicant]
US 20230264138A1 · McGrail et al. · 2023 [cited by applicant]
CA 2244187 · 2000 [cited by examiner]
CN 107253715A · 2017 [cited by examiner]
CN 108212100A · 2018 [cited by examiner]
CN 110180514A · 2019 [cited by examiner]
EP 0585928A1 · 1994 [cited by examiner]
EP 3539644A1 · 2019 [cited by applicant]
KR 20180038531A · 2018 [cited by examiner]
KR 102032387B1 · 2019 [cited by examiner]
WO 2013006318A1 · 2013 [cited by applicant]
WO 2013138698A1 · 2013 [cited by applicant]
WO 2019161114A1 · 2019 [cited by applicant]
WO 2020011892A1 · 2020 [cited by applicant]
WO WO2020150838A1 · 2020 [cited by examiner]
WO 2021239747A1 · 2021 [cited by applicant]
WO WO2023028652A1 · 2023 [cited by examiner]
Jieli Jin, Zhengcheng Wen, Shengqi Li, and Ju Huang, “Quantun chemical study of CO2 physisorption and chemisorption on EDA-grafted graphene oxide”, Greenhouse. Gas. Sci. Technol. 13:357-368. [cited by examiner]
Yamin Liu et al., “Ultrasound-assisted amine functionalized graphene oxide for enhanced CO2 adsorption”, Fuel 247 Oct. 18, 2019. [cited by examiner]
Dong-Hui Lan et al., “One-pot synthesized multi-functional graphene oxide as a water-tolerant and efficient metal-free heterogeneous catalyst for cycloaddition reaction”, Carbon 93 (2015) 22-31. [cited by examiner]
Zhengcheng Wen et al., “A Theoretical Mechanism Study on the Ethylenediamine Grafting on Graphene Oxides for CO2 Capture”, Arabian Journal for Science and Engineering (2018) 43:5949-5955. [cited by examiner]
Sartori et al., “Sterically Hindered Amines for C02 Removal from Gases”, May 1983, Ind. Eng. Chem. Fundam., vol. 22 No. 2, p. 239-249 (11 pages). [cited by applicant]
Gray et al., “Improved immobilized carbon dioxide capture sorbents”, Oct. 2005, Fuel Processing Technology vol. 86 No. 14-15, p. 1449-1455 (7 pages). [cited by applicant]
Puxty et al., “Carbon Dioxide Postcombustion Capture: A Novel Screening Study of the Carbon Dioxide Absorption Performance of 76 Amines”, Jul. 17, 2009, Environ. Sci. Technol. vol. 43 No. 16, p. 6427-6433 (7 pages). [cited by applicant]
Mishra et al., “Nanostructured polyaniline decorated graphene sheets for reversible CO2 capture”, Jan. 25, 2012, J. Mater. Chem., vol. 22, No. 9, . 3708-3712 (5 pages). [cited by applicant]
Fernandes et al., “Investigations of primary and secondary amine carbamate stability by 1H NMR spectroscopy for post combustion capture of carbon dioxide”, Apr. 5, 2012, J. Chem. Thermodynamics vol. 54, p. 183-191 (9 pa… [cited by applicant]
Didas et al., “Role of Amine Structure on Carbon Dioxide Adsorption from Ultradilute Gas Streams such as Ambient Air”, Jul. 4, 2012, ChemSusChem vol. 5 No. 10, p. 2058-2064 (7 pages). [cited by applicant]
Li et al., “Advances in CO2 capture technology: A patent review”, Oct. 6, 2012, Applied Energy vol. 102, p. 1439-1447 (9 pages). [cited by applicant]
Perinu et al., “NMR spectroscopy applied to amine-CO2—H2O systems relevant for post-combustion CO2 capture: A review”, Dec. 5, 2013, Int. J. Greenhouse Gas Control vol. 20, p. 230-243 (pre-print proof, 15 pages). [cited by applicant]
Ibrahim et al., “Effects of piperazine on carbon dioxide removal from natural gas using aqueous methyl diethanol amine”, Nov. 2014, J. Nat. Gas Sci. and Eng. vol. 21, p. 894-899 (6 pages). [cited by applicant]
Li et al., “Efficient CO2 capture by functionalized graphene oxide nanosheets as fillers to fabricate multi-permselective mixed matrix membranes”, Feb. 16, 2015, ACS Appl. Mater. Interfaces vol. 7 No. 9, p. 5528-5537 (p… [cited by applicant]
Aloba, “Carbon Dioxide Capture by Functionalized Graphene Oxide Adsorbent”, May 2015, University of Mississippi Sally McDonnell Barksdale Honors College, Honors Thesis, 878, https://egrove.olemiss.edu/hon_thesis/878 (40… [cited by applicant]
Zhai et al., “The Nature of Adsorbed Carbon Dioxide on Immobilized Amines during Carbon Dioxide Capture from Air and Simulated Flue Gas”, Nov. 12, 2016, Energy Technol. vol. 5 No. 3, p. 510-519 (pre-print proof, 16 page… [cited by applicant]
Bos et al., “Evaluating Regeneration Options of Solid Amine Sorbent for CO2 Removal”, Aug. 1, 2018, Ind. Eng. Chem. Res. vol. 57, p. 11141-11153 (13 pages). [cited by applicant]
Liu et al., “Ultrasound-assisted amine functionalized graphene oxide for enhanced CO2 adsorption”, Jul. 1, 2019, Fuel vol. 247, p. 10-18 (9 pages). [cited by applicant]
Luong et al., “Gram-scale bottom-up flash graphene synthesis”, Jan. 27, 2020, Nature, vol. 577, p. 647-651 (7 pages). [cited by applicant]
Yu et al., “Progress in the functional modification of graphene/graphene oxide: a review”, Apr. 17, 2020, RSC Advances vol. 10, p. 15328-15345 (18 pages). [cited by applicant]
Meconi et al., “Adsorption-induced clustering of CO2 on graphene”, Aug. 12, 2020, Phys. Chem. Chem. Phys. vol. 22, p. 21031-21041 (pre-publication manuscript, 35 pages). [cited by applicant]
Cong et al., “Characteristics and electrochemical performances of silicon/carbon nanofiber/graphene composite films as anode materials for binder-free lithium-ion batteries”, Jan. 14, 2021, Sci. Reports vol. 11 No. 1283… [cited by applicant]
Huang et al., “Millisecond lattice gasification for high-density CO2- and O2-sieving nanopores in single-layer graphene”, Feb. 24, 2021, Sci. Adv. vol. 7, eabf0116 (12 pages). [cited by applicant]
“Direct Air Capture Technology”, 1PointFive, https://www.1pointfive.com/dac-technology, Mar. 26, 2022 according to Wayback Machine (4 pages). [cited by applicant]