Systems for processing material, taping stations to apply tape to one or more rolls of material, and methods of processing material
Systems for processing material, taping stations to apply tape to one or more rolls of material, and methods of processing material are disclosed. A system for processing material includes a winding station and a taping station. The winding station includes a winder to wrap material around a mandrel to produce one or more rolls of material. The taping station is arranged downstream of the winding station to receive the one or more rolls of material therefrom and apply tape to the one or more rolls of material.
1 . A taping station to apply tape to one or more rolls of material, the taping station comprising:
a plurality of material support rollers to support the one or more rolls of material, and
at least one tape head assembly including a tape hub to support a roll of tape during a taping operation and a plurality of guide rollers spaced from one another in a vertical direction to guide tape from the roll of tape supported on the tape hub circumferentially around each of the one or more rolls of material supported by the plurality of material support rollers during the taping operation,
wherein:
the plurality of guide rollers are aligned along a vertical axis,
the plurality of guide rollers includes a first guide roller, a second guide roller arranged beneath the first guide roller in the vertical direction relative to the tape hub, and a third guide roller arranged beneath the second guide roller in the vertical direction relative to the tape hub, and
the first guide roller, the second guide roller, and the third guide roller are aligned along the vertical axis.
2 . The taping station of claim 1 , wherein:
the first guide roller has one circumferential side and another circumferential side arranged opposite the one circumferential side thereof,
the second guide roller has one circumferential side and another circumferential side arranged opposite the one circumferential side thereof,
the third guide roller has one circumferential side and another circumferential side arranged opposite the one circumferential side thereof, and
in one taping configuration, the plurality of guide rollers cooperate to guide tape over the one circumferential side of the first guide roller, the another circumferential side of the second guide roller, and the one circumferential side of the third guide roller to permit clockwise application of tape to the one or more rolls supported by the plurality of material support rollers during the taping operation.
3 . The taping station of claim 2 , wherein in another taping configuration, the plurality of guide rollers cooperate to guide tape over the another circumferential side of the first guide roller, the one circumferential side of the second guide roller, and the another circumferential side of the third guide roller to permit counterclockwise application of tape to the one or more rolls supported by the plurality of material support rollers during the taping operation.
4 . The taping station of claim 2 , wherein:
the at least one tape head assembly includes a first cover and a second cover arranged opposite the first cover relative to the third guide roller,
in the one taping configuration, the second cover at least partially covers a cutting arm of the tape head assembly to resist tape from being cut by the cutting arm when the cutting arm is in a first home position.
5 . The taping station of claim 4 , wherein in another taping configuration, the first cover at least partially covers the cutting arm of the tape head assembly to resist tape from being cut by the cutting arm when the cutting arm is in a second home position.
6 . The taping station of claim 1 , wherein the at least one tape head assembly comprises a plurality of tape head assemblies supported for linear translation relative to one another in a longitudinal direction.
7 . The taping station of claim 6 , wherein the plurality of tape head assemblies are positioned relative to one another along an axial length of each of the one or more rolls of material such that the plurality of tape head assemblies cooperate to apply tape to the one or more rolls of material at multiple locations along the axial length during the taping operation.
8 . The taping station of claim 6 , wherein the plurality of tape head assemblies include no more than two tape head assemblies.
9 . The taping station of claim 6 , wherein the plurality of tape head assemblies include no more than three tape head assemblies.
10 . A taping station to apply tape to one or more rolls of material, the taping station comprising:
a plurality of material support rollers to support the one or more rolls of material, and
at least one tape head assembly including (i) a main plate supporting a tape hub and a plurality of guide rollers, (ii) a backing plate spaced from the main plate, and (iii) an actuator slidably coupling the main plate to the backing plate for movement relative to the backing plate in a vertical direction.
11 . The taping station of claim 10 , wherein:
the backing plate includes a front surface confronting the main plate and a back surface arranged opposite the front surface, and
the actuator is directly affixed to the back surface of the backing plate.
12 . The taping station of claim 11 , wherein the at least one tape head assembly further comprises a plurality of guide tracks coupled to the front surface of the backing plate.
13 . The taping station of claim 12 , wherein the plurality of guide tracks include no more than two guide tracks.
14 . The taping station of claim 12 , wherein the at least one tape head assembly further comprises a plurality of guide blocks each configured to receive a corresponding one of the plurality of guide tracks to permit translation of the main plate relative to the backing plate along the plurality of guide tracks.
15 . The taping station of claim 14 , wherein the plurality of guide blocks are directly affixed to a back surface of the main plate confronting the front surface of the backing plate.
16 . A taping station to apply tape to one or more rolls of material, the taping station comprising:
a plurality of material support rollers to support the one or more rolls of material, and
at least one tape head assembly including (i) a main plate supporting a tape hub and a plurality of guide rollers, (ii) a backing plate spaced from the main plate, and (iii) an actuator slidably coupling the main plate to the backing plate for movement relative to the backing plate in a vertical direction,
wherein the plurality of guide rollers are aligned along a vertical axis.
17 . The taping station of claim 16 , wherein:
the backing plate includes a front surface confronting the main plate and a back surface arranged opposite the front surface, and
the actuator is directly affixed to the back surface of the backing plate.
18 . The taping station of claim 16 , wherein the plurality of guide rollers are supported by the main plate.
19 . The taping station of claim 16 , wherein the tape hub is at least partially offset from the vertical axis.