IP Library › Granted Patent US 12,560,385
Granted Patent B2
US 12,560,385 · App. 18/381,628 · Granted Feb 24, 2026

Heat exchanger

Inventors: Martin Sievers (Kernen im Remstal, DE); Uwe Foerster (Erdmannhausen, DE); Hicham Rouhana (Korntal-Muenchingen, DE)
Assignee: Mahle International GmbH
F28D1/05391F25B13/00F25B39/04F28D9/005
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Quick Facts
Patent No.
US 12,560,385
App. No.
18/381,628
Granted
Feb 24, 2026
Kind
B2
Abstract

A heat exchanger including a heat exchanger block having first fluid channels and second fluid channels, including a fluid collector, the first fluid channels having a first fluid channel section and a second fluid channel section. A first fluid inlet is provided, which is fluidically connected to the first fluid channel section of the first fluid channels. A first fluid outlet is fluidically connected to the first fluid channel section of the first fluid channels. A second fluid inlet is fluidically connected to the second fluid channel section of the first fluid channels. A second fluid outlet is fluidically connected to the second fluid channel section of the first fluid channels. The fluid collector has a third fluid inlet, a third fluid outlet, and a fourth fluid inlet, which is fluidically connected to the second fluid channels. A fourth fluid outlet is fluidically connected to the second fluid channels.

Claims (30)

1 . A heat exchanger comprising:

a heat exchanger block having a plurality of first fluid channels for a refrigerant and a plurality of second fluid channels for a liquid coolant, the first fluid channels and the second fluid channels being thermally connected to each other; and

a fluid collector,

wherein the first fluid channels have a first fluid channel section and a second fluid channel section,

wherein a first fluid inlet for the refrigerant is fluidically connected to the first fluid channel section of the first fluid channels,

wherein a first fluid outlet for the refrigerant is fluidically connected to the first fluid channel section of the first fluid channels,

wherein a second fluid inlet for the refrigerant is fluidically connected to the second fluid channel section of the first fluid channels,

wherein a second fluid outlet for the refrigerant is fluidically connected to the second fluid channel section of the first fluid channels,

wherein the fluid collector has a third fluid inlet for the refrigerant and a third fluid outlet for the refrigerant, and

wherein a fourth fluid inlet for the liquid coolant is fluidically connected to the second fluid channels,

wherein a fourth fluid outlet for the liquid coolant is fluidically connected to the second fluid channels,

wherein the first fluid outlet is fluidically connected to the third fluid inlet,

wherein the third fluid outlet is fluidically connected to the second fluid inlet, and

wherein the first fluid channel section of the first fluid channels has a first passage and a second passage, the first passage and the second passage being serially interconnected and thus allowing serial through-flow.

2 . The heat exchanger according to claim 1 , wherein the heat exchanger block is made up of a plurality of heat exchanger plates, which are stacked one on top of the other and which form the first fluid channels having at least the first fluid channel section and the second fluid channel section, as well as forming the second fluid channels.

3 . The heat exchanger according to claim 1 , wherein the first passage of the first fluid channel section has a larger flow cross section than the second passage of the first fluid channel section and/or than the second fluid channel section.

4 . The heat exchanger according to claim 1 , wherein the second passage of the first fluid channel section has a larger flow cross section than the second fluid channel section.

5 . The heat exchanger according to claim 1 , wherein the first passage of the first fluid channel section of the first fluid channels allows through-flow in the counter-current flow to the second fluid channels, and/or wherein the second fluid channel section of the first fluid channels allows through-flow in the counter-current flow to the second fluid channels, and/or wherein the second passage of the first fluid channel section allows through-flow in the co-current flow to the second fluid channels.

6 . The heat exchanger according to claim 1 , wherein the fluid collector includes a tubular housing, which has the third fluid inlet for the refrigerant and the third fluid outlet for the refrigerant on one side surface.

7 . The heat exchanger according to claim 1 , further comprising:

a fluid conducting element, having a first fluid connecting channel and a second fluid connecting channel, is arranged between the heat exchanger block and the fluid collector;

the first fluid connecting channel forming a fluid connection between the first fluid outlet and the third fluid inlet, and

the second fluid connecting channel forming a fluid connection between the third fluid outlet and the second fluid inlet.

8 . The heat exchanger according to claim 7 , wherein the fluid conducting element is designed as a plate having two grooves, the plate being arranged between the heat exchanger block and a housing of the fluid collector, and wherein the two grooves in the plate of the fluid conducting element form the first fluid connecting channel and the second fluid connecting channel.

9 . The heat exchanger according to claim 1 , wherein a housing of the fluid collector is arranged and fastened on the heat exchanger block such that the housing extends only over a first subarea of an extension of the heat exchanger block and leaves a second subarea of the heat exchanger block free, and wherein the fourth fluid inlet for the coolant and/or the second fluid outlet for the refrigerant is arranged in the second subarea.

10 . The heat exchanger according to claim 2 , wherein the heat exchanger block and/or the heat exchanger plates have an essentially rectangular basic shape, and wherein a width of the heat exchanger plates and/or the heat exchanger block being in a range from 75 mm to 85 mm, or being 80 mm, and/or a length of the heat exchanger plates and/or the heat exchanger block being in a range from 170 mm to 185 mm, or being 183 mm.

11 . The heat exchanger according to claim 1 , wherein the heat exchanger is a condenser.

12 . The heat exchanger according to claim 1 , wherein a housing of the fluid collector is arranged and fastened on the heat exchanger block such that the housing extends only over a first subarea of an extension of the heat exchanger block and leaves a second subarea of the heat exchanger block free, the fourth fluid inlet for the coolant being arranged in the second subarea.

13 . The heat exchanger according to claim 12 , wherein the fourth fluid outlet for the coolant is arranged in the first subarea.

14 . The heat exchanger according to claim 1 , wherein the fluid collector includes a tubular housing that is a separate structure from the heat exchanger block and is fastened to the heat exchanger block.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 8, 2024
From: SIEVERS, MARTIN; FOERSTER, UWE; ROUHANA, HICHAM
To: MAHLE INTERNATIONAL GMBH
Reel/Frame 066045/0039 →
Priority Claims (1)
DE 10 2022 211 047.1 · Oct 19, 2022 · national
Continuity (2)
Related Publication 20240133633A1 · Apr 25, 2024
Related Publication 20240230236A9 · Jul 11, 2024
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