IP Library › Granted Patent US 12,562,526
Granted Patent B2
US 12,562,526 · App. 17/692,694 · Granted Feb 24, 2026

Contact pin with a cooling channel system and electrical plug with such a contact pin

Inventor: Markus Eckel (Bensheim, DE)
Assignee: TE Connectivity Germany GmbH
H01R13/533H01R13/2471H01R2101/00H01R2201/26
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Quick Facts
Patent No.
US 12,562,526
App. No.
17/692,694
Granted
Feb 24, 2026
Kind
B2
Abstract

A contact pin for an electrical plug includes a contact element formed of an electrically conductive material and a contact protection formed of an electrically non-conductive material and at least partially enclosing the contact element. A cooling channel system conducting a cooling fluid is formed in the contact protection. The cooling channel system has a cooling fluid supply and a cooling fluid return connected to the cooling fluid supply in a fluid conducting manner. The fluid cooling channel extends to a distal end of the contact element that faces a mating plug matable with the electrical plug.

Claims (20)

1 . A contact pin for an electrical plug, comprising:

a contact element formed of an electrically conductive material; and

a contact protection formed of an electrically non-conductive material and at least partially enclosing the contact element, a cooling channel system conducting a cooling fluid is formed in the contact protection, the cooling channel system has a cooling fluid supply and a cooling fluid return connected to the cooling fluid supply in a fluid conducting manner, the fluid cooling channel extends to a distal end of the contact element that faces a mating plug matable with the electrical plug.

2 . The contact pin of claim 1 , wherein the contact element at least partially forms a wall of the cooling channel system.

3 . The contact pin of claim 1 , wherein the contact protection holds or carries the contact element.

4 . The contact pin of claim 1 , wherein a pair of first opposing sides of the contact pin are formed by the contact element and a pair of second opposing sides of the contact pin are formed by the contact protection.

5 . The contact pin of claim 1 , wherein the contact protection has a free end extending over the distal end of the contact element.

6 . The contact pin of claim 1 , wherein the contact protection extends along the contact element between the distal end and a proximal end of the contact element.

7 . The contact pin of claim 1 , wherein at least a portion of the cooling channel system is arranged beyond the distal end of the contact element.

8 . The contact pin of claim 1 , wherein the contact element has a pair of opposing sections between which the cooling channel system is arranged.

9 . The contact pin of claim 1 , further comprising a plurality of ports for the cooling fluid supply and the cooling fluid return at a proximal end of the contact element opposite the distal end.

10 . The contact pin of claim 1 , wherein the cooling channel system extends over an entire length of the contact element.

11 . The contact pin of claim 1 , wherein the cooling channel system has a U-shaped pathway.

12 . The contact pin of claim 1 , wherein a partition wall extends in the cooling channel system.

13 . The contact pin of claim 1 , further comprising a temperature sensor connected to an outer surface of the contact element in a heat-conducting manner.

14 . The contact pin of claim 13 , wherein the temperature sensor is provided in the contact protection.

15 . The contact pin of claim 1 , wherein the contact protection forms a touch protection covering the distal end of the contact element.

16 . An electrical plug, comprising:

a contact pin including a contact element formed of an electrically conductive material and a contact protection formed of an electrically non-conductive material and at least partially enclosing the contact element, a cooling channel system conducting a cooling fluid is formed in the contact protection, the cooling channel system has a cooling fluid supply and a cooling fluid return connected to the cooling fluid supply in a fluid conducting manner, the fluid cooling channel extends to a distal end of the contact element that faces a mating plug matable with the electrical plug; and

a pin strip in which the contact pin is fixed, the pin strip has a finger protection wall forming a touch protection for the contact element with the contact protection.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 11, 2022
From: ECKEL, MARKUS
To: TE CONNECTIVITY GERMANY GMBH
Reel/Frame 059244/0726 →
Priority Claims (1)
DE 10 2019 214 024.6 · Sep 13, 2019 · national
Continuity (2)
Continuation PCTEP2020075511 · Sep 11, 2020
Related Publication 20220200196A1 · Jun 23, 2022
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