Flywheel vacuum enclosure and adjustment system
A system may include an enclosure base having a bottom surface and one or more side walls coupled with the bottom surface. A system may include an enclosure lid having a top surface, the enclosure lid coupling with the one or more side walls of the enclosure base to create an enclosed space, the enclosed space containing a massive flywheel, the massive flywheel having one or more axles. A system may include one or more bearings coupling the one or more axles to the enclosure base and the enclosure lid, the one or more bearings holding the one or more axles at an axis of rotation. Aspects of the invention include components coupled with the system, such as a vacuum assembly, adjustment and locking mechanisms, and other components.
1 . A flywheel enclosure comprising:
an enclosure base having a bottom surface and one or more side walls coupled with the bottom surface;
an enclosure lid having a top surface, the enclosure lid coupling with the one or more side walls of the enclosure base to create an enclosed space, the enclosed space containing a flywheel, the flywheel having one or more axles;
one or more bearings coupling the one or more axles to the enclosure base and the enclosure lid, the one or more bearings holding the one or more axles at an axis of rotation;
a nut bearing holder including a recess that holds a bottom bearing of the one or more bearings, the nut bearing holder including first threads that interact with second threads of the enclosure base, rotating the nut bearing holder in the second threads causing the nut bearing holder to move the bottom bearing in an axial direction; and
a nut locking mechanism including one or more interfaces that interact with a corresponding structure on the nut bearing holder, the nut locking mechanism locking the nut bearing holder at one of a set of angles defined by the one or more interfaces.
2 . The flywheel enclosure of claim 1 , further comprising:
a plurality of reinforcing ribs reinforcing the bottom surface and the one or more side walls.
3 . The flywheel enclosure of claim 1 , wherein:
one or more seals are disposed on at least one of the enclosure base and the enclosure lid, the one or more seals sealing the enclosed space to provide a vacuum inside the enclosed space.
4 . The flywheel enclosure of claim 1 , wherein:
the enclosure base includes a top ring mounted to the one or more side walls, the top ring including a groove holding an O-ring seal;
the enclosure lid mounts to the top ring via a plurality of fasteners, the O-ring seal sealing the enclosure lid to the top ring; and
the one or more bearings include a top bearing coupled with the enclosure lid and the bottom bearing coupled with the enclosure base.
5 . The flywheel enclosure of claim 1 , further comprising:
a component mounting plate coupled with the enclosure lid, the component mounting plate including a plurality of accessory mounting points, a vacuum assembly being mounted to one or more of the plurality of accessory mounting points.
6 . The flywheel enclosure of claim 1 , wherein:
the nut bearing holder lifts the flywheel via the one or more bearings when the nut bearing holder is rotated.
7 . The flywheel enclosure of claim 1 , wherein the enclosure base includes a threaded ring having the second threads around a perforation in the bottom surface, the threaded ring interacting with the first threads of the nut bearing holder.
8 . The flywheel enclosure of claim 1 , further comprising:
a positioning mechanism coupled with the enclosure base, the positioning mechanism moving one or more of the one or more bearings and the flywheel within the enclosed space, the positioning mechanism including the nut bearing holder.
9 . The flywheel enclosure of claim 8 , wherein the positioning mechanism includes:
the nut bearing holder that holds the bottom bearing of the one or more bearings at a radially inward position from a circumferential wall of the nut bearing holder, the nut bearing holder having the first threads that cause the nut bearing holder to move the bottom bearing vertically when the nut bearing holder is rotated, the first threads being radially outward from the circumferential wall of the nut bearing holder.
10 . The flywheel enclosure of claim 8 , further comprising:
a shipping support area coupled with the enclosure base and extending above the bottom surface of the enclosure base, the shipping support area vertically supporting the flywheel, the positioning mechanism lifting the flywheel from the shipping support area when the nut bearing holder moved in the axial direction.
11 . The flywheel enclosure of claim 10 , wherein the shipping support area includes a shipping ring located around a perforation in the bottom surface, the one or more bearings extending through the perforation in the bottom surface.
12 . The flywheel enclosure of claim 8 , wherein the positioning mechanism includes:
the nut bearing holder that holds the bottom bearing of the one or more bearings, the nut bearing holder moving the bottom bearing and the flywheel within the enclosed space when the nut bearing holder is rotated; and
the nut locking mechanism that locks the nut bearing holder rotationally to the enclosure base.
13 . The flywheel enclosure of claim 12 , wherein the nut locking mechanism includes:
a retaining cap that holds the nut bearing holder to the enclosure base and encloses the one or more bearings in the enclosed space.
14 . The flywheel enclosure of claim 13 , wherein the nut locking mechanism includes:
a hex interface coupling with the nut bearing holder and the retaining cap, the hex interface allowing the nut bearing holder to be held by the retaining cap at the set of angles defined by the hex interface, the one or more interfaces including the hex interface.
15 . The flywheel enclosure of claim 8 , wherein:
the flywheel enclosure includes one or more magnets coupled with the enclosure lid, the one or more magnets pulling the flywheel toward the enclosure lid; and
the movement of the bottom bearing in the axial direction causes the flywheel to move closer to the one or more magnets.
16 . A flywheel system comprising:
an enclosure base having a bottom surface and one or more side walls coupled with the bottom surface;
an enclosure lid having a top surface, the enclosure lid coupling with the enclosure base to create an enclosed space, the enclosed space containing a flywheel, the flywheel including a cylinder and one or more axles, the flywheel rotating about the one or more axles, a motor being mounted to the enclosure lid and coupled with the one or more axles, the motor changing a rotational velocity of the flywheel;
one or more bearings coupling the one or more axles to the enclosure base and the enclosure lid, the one or more bearings holding the one or more axles at an axis of rotation;
a nut bearing holder including a recess that holds a bottom bearing of the one or more bearings, the nut bearing holder including first threads that interact with second threads of the enclosure base, rotating the nut bearing holder in the second threads causing the nut bearing holder to move the bottom bearing in an axial direction; and
a nut locking mechanism including one or more interfaces that interact with a corresponding structure on the nut bearing holder, the nut locking mechanism locking the nut bearing holder at one of a set of angles defined by the one or more interfaces.
17 . The flywheel system of claim 16 , further comprising:
a positioning mechanism coupled with the enclosure base, the positioning mechanism moving one or more of the one or more bearings and the flywheel within the enclosed space, the positioning mechanism including the nut bearing holder.
18 . The flywheel system of claim 17 , wherein the positioning mechanism includes:
the nut bearing holder that holds the bottom bearing of the one or more bearings at a radially inward position from a circumferential wall of the nut bearing holder, the nut bearing holder having the first threads that cause the nut bearing holder to move the bottom bearing vertically when the nut bearing holder is rotated, the first threads being radially outward from the circumferential wall of the nut bearing holder.
19 . The flywheel system of claim 8 , wherein:
the nut bearing holder lifting the flywheel via the one or more bearings when the nut bearing holder is rotated.
20 . A system comprising:
an enclosure tub having a bottom surface and one or more side walls coupled with the bottom surface;
an enclosure lid having a top surface, the enclosure lid coupling with the enclosure tub to create an enclosed space, the enclosed space containing a flywheel, the flywheel having one or more axles;
one or more bearings coupling the one or more axles to the enclosure tub and the enclosure lid, the one or more bearings holding the one or more axles at an axis of rotation; and
a positioning mechanism coupled with the enclosure tub, the positioning mechanism holding the one or more bearings, the positioning mechanism moving the flywheel vertically via the one or more bearings, the positioning mechanism including:
a nut bearing holder including a recess that holds a bottom bearing of the one or more bearings, the nut bearing holder including first threads that interact with second threads of the enclosure tub, rotating the nut bearing holder in the second threads causing the nut bearing holder to move the bottom bearing in an axial direction; and
a nut locking mechanism including one or more interfaces that interact with a corresponding structure on the nut bearing holder, the nut locking mechanism locking the nut bearing holder at one of a set of angles defined by the one or more interfaces.