IP Library › Granted Patent US 12,570,221
Granted Patent B2
US 12,570,221 · App. 18/247,785 · Granted Mar 10, 2026

Panel

Inventors: Kouichiro Yoshida (Chuo-ku, JP); Yosuke Hayashi (Yamato, JP); Takashi Komeno (Yamato, JP); Yuki Harasawa (Yamato, JP); Kentaro Kunimori (Yamato, JP)
Assignee: KYORAKU CO., LTD.
B60R13/011B32B5/18B32B7/022B32B7/12
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Quick Facts
Patent No.
US 12,570,221
App. No.
18/247,785
Granted
Mar 10, 2026
Kind
B2
Abstract

Provided is a panel capable of suppressing delamination of a base material and a surface material. The present invention provides a panel comprising a base material and a surface material, wherein the surface material is fixed inside a recessed part provided on the base material.

Claims (25)

1 . A panel comprising a base material and a surface material, wherein the surface material is fixed, via an adhesive layer composed of an adhesive, inside a recessed part provided on the base material,

the base material is a bead foam molded body obtained by bead foam molding, or a foamed or non-foamed sheet molded body composed of a polyolefin and obtained by imparting an uneven shape to a single foamed or non-foamed resin sheet.

2 . The panel of claim 1 , wherein the base material and the surface material are covered with a skin material.

3 . The panel of claim 1 , wherein a width of a periphery between an edge of the recessed part and a side end of the base material is 1 to 20 mm.

4 . The panel of claim 1 , wherein S/T 1 is 0.8 or less, where S represents a step difference between an edge of the recessed part and an edge of the surface material, and T 1 represents a thickness of the surface material.

5 . A panel comprising a core material and a surface material, wherein:

the core material comprises a base material and a reinforcing material,

the reinforcing material is configured of a material having strength higher than that of the base material,

each of the base material and the reinforcing material is adhered to the surface material,

the reinforcing material comprises a column part and a flange part,

the flange part is provided at one end or both ends of the column part, and

the flange part is adhered to the surface material.

6 . A panel comprising a core material, a first surface material, and a second surface material, wherein:

the core material is interposed between the first surface material and the second surface material,

a thickness of the core material is 15 to 25 mm,

the first surface material and the second surface material are adhered to the core material,

a first surface material strength index is defined by (a Young's modulus of the first surface material [GPa])×(a thickness of the first surface material [mm]) 2 ,

a second surface material strength index is defined by (a Young's modulus of the second surface material [GPa])×(a thickness of the second surface material [mm]) 2 ,

an average surface material strength index is defined as an average value of the first surface material strength index and the second surface material strength index, and

a panel strength index defined by (the average surface material strength index)×(10% compressive stress of the core material [MPa]) is 0.7 or greater.

7 . The panel of claim 6 , wherein the panel strength index is 5.0 or less.

8 . The panel of claim 6 , wherein an areal density of the panel is 3000 g/m 2 or lower.

9 . The panel of claim 1 , wherein the base material is a bead foam molded body obtained by bead foam molding.

10 . The panel of claim 1 , wherein the base material is a foamed sheet molded body composed of a polyolefin and obtained by imparting an uneven shape to a single foamed resin sheet.

11 . The panel of claim 1 , wherein the base material is a non-foamed sheet molded body composed of a polyolefin and obtained by imparting an uneven shape to a single non-foamed resin sheet.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 4, 2023
From: YOSHIDA, KOUICHIRO; HAYASHI, YOSUKE; KOMENO, TAKASHI; HARASAWA, YUKI; KUNIMORI, KENTARO
To: KYORAKU CO., LTD.
Reel/Frame 063219/0594 →
Priority Claims (5)
JP 2020-174238 · Oct 15, 2020 · national
JP 2020-176226 · Oct 20, 2020 · national
JP 2021-069028 · Apr 15, 2021 · national
JP 2021-069029 · Apr 15, 2021 · national
JP 2021-153632 · Sep 21, 2021 · national
Continuity (1)
Related Publication 20230398953A1 · Dec 14, 2023
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