IP Library › Granted Patent US 12,573,878
Granted Patent B2
US 12,573,878 · App. 17/873,140 · Granted Mar 10, 2026

Wireless charging apparatus

Inventors: Michal M. Musiał (Cracow, PL); John Mecca (Oakland Township, MI); James R. Cook (Youngstown, OH); Evan Wallace (Shelby Township, MI)
Assignee: Aptiv Technologies AG
H02J50/005H02J50/10
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Quick Facts
Patent No.
US 12,573,878
App. No.
17/873,140
Granted
Mar 10, 2026
Kind
B2
Abstract

A wireless charging device includes a main housing having a first end and a second end and a channel extending between the first end and the second end, a wireless charging coil located within the main housing separately from the channel, and a top housing located adjacent to the main housing and having a top surface and a bottom surface. The top surface is configured to receive a device to be charged, and the bottom surface is directly exposed to the channel, wherein the top housing is comprised of a thermally conductive and electrically insulative material, and wherein the channel is configured to guide airflow along the bottom surface of the top housing to dissipate heat within the wireless charging device.

Claims (33)

1 . A wireless charging device comprising:

a main housing having a first end and a second end and a channel extending between the first end and the second end;

a wireless charging coil located within the main housing separately from the channel;

an electrically insulative, thermally conductive insert configured to be at least partially received within the channel; and

a top housing located adjacent to the main housing and having a top surface and a bottom surface, the top surface is configured to receive a device to be charged, and the bottom surface is directly exposed to the channel, wherein the top housing is comprised of a thermally conductive and electrically insulative material, and wherein the channel is configured to guide airflow along the bottom surface of the top housing to dissipate heat within the wireless charging device.

2 . The wireless charging device of claim 1 , further including a fan configured to provide airflow to the channel via the first end of the main housing to dissipate heat within the wireless charging device.

3 . The wireless charging device of claim 1 , wherein the top housing is comprised of a Boron-Nitride (BN) doped polymer, and wherein the main housing is comprised of an electrically insulative and thermally insulative material.

4 . The wireless charging device of claim 1 ,

wherein the insert includes a first surface located adjacent to the top housing and a plurality of protrusions extending away from the first surface into the channel.

5 . The wireless charging device of claim 1 , wherein the electrically insulative, thermally conductive insert is positioned between the top surface of the top housing and a bottom surface of the channel.

6 . The wireless charging device of claim 4 , wherein the plurality of protrusions include a plurality of fins.

7 . The wireless charging device of claim 4 , wherein the plurality of protrusions include a plurality of pins.

8 . A wireless charging device comprising:

a main housing having a first end and a second end and a channel extending between the first end and the second end;

a wireless charging coil located within the main housing;

a top housing located adjacent to the main housing and having a top surface configured to receive a device to be charged; and

an electrically insulative, thermally conductive insert configured to fit within the channel, wherein the insert includes a first plurality of protrusions that extend at least partially into the channel and a second plurality of protrusions that extend at least partially into the top housing.

9 . The wireless charging device of claim 8 , wherein the top housing is comprised of an electrically and thermally insulative material.

10 . The wireless charging device of claim 8 , wherein the first plurality of protrusions extend to a bottom surface of the channel.

11 . The wireless charging device of claim 8 , further including a fan for directing airflow through the channel.

12 . The wireless charging device of claim 8 , wherein the first plurality of protrusions extend along a longitudinal length of the channel, and wherein airflow is directed between the first plurality of protrusions along the longitudinal length of the channel.

13 . The wireless charging device of claim 8 , wherein the first plurality of protrusions are comprised of a Boron-Nitride (BN) doped polymer.

14 . The wireless charging device of claim 8 , wherein the top surface is sealed and planar.

15 . The wireless charging device of claim 8 , wherein at least one of the first plurality of protrusions and the second plurality of protrusions includes a plurality of fins.

16 . A wireless charging device comprising:

a main housing having a first end and a second end and a channel extending between the first end and the second end;

a wireless charging coil located within the main housing;

a top housing located adjacent to the main housing and having a top surface configured to receive a device to be charged, wherein the top housing is comprised of a thermally conductive and electrically insulative material;; and

an electrically insulative, thermally conductive insert configured to fit within the channel, wherein the insert includes a first plurality of protrusions that extend at least partially into the channel.

17 . The wireless charging device of claim 16 , wherein the insert includes a top surface that is located adjacent to a bottom surface of the top housing.

18 . The wireless charging device of claim 16 , wherein the top housing is configured to receive a device to be charged, wherein the top housing is comprised of a Boron-Nitride (BN) doped polymer.

19 . The wireless charging device of claim 16 , wherein the insert includes a second plurality of protrusions that extent at least partially into the top housing.

20 . The wireless charging device of claim 19 , wherein at least one of the first plurality of protrusions and the second plurality of protrusions includes a plurality of fins.

Assignments (4)
MERGER Recorded Feb 11, 2024
From: APTIV TECHNOLOGIES (2) S.À R.L.
To: APTIV MANUFACTURING MANAGEMENT SERVICES S.À R.L.
Reel/Frame 066566/0173 →
ENTITY CONVERSION Recorded Feb 11, 2024
From: APTIV TECHNOLOGIES LIMITED
To: APTIV TECHNOLOGIES (2) S.À R.L.
Reel/Frame 066746/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2024
From: APTIV MANUFACTURING MANAGEMENT SERVICES S.À R.L.
To: APTIV TECHNOLOGIES AG
Reel/Frame 066551/0219 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 26, 2022
From: MUSIAL, MICHAL M.; MECCA, JOHN; COOK, JAMES; WALLACE, EVAN
To: APTIV TECHNOLOGIES LIMITED
Reel/Frame 060619/0390 →
Continuity (1)
Related Publication 20240039328A1 · Feb 1, 2024
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