IP Library Granted Patent US 12,573,902
Granted Patent B2
US 12,573,902 · App. 17/808,763 · Granted Mar 10, 2026

Motor with commutator and brushes with contact portions

Inventor: Minoru Kuroda (Nagano, JP)
Assignee: MINEBEA MITSUMI Inc.
H02K3/12H02K3/28H02K2213/03
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Quick Facts
Patent No.
US 12,573,902
App. No.
17/808,763
Granted
Mar 10, 2026
Kind
B2
Abstract

A motor including: a magnet; a plurality of slots opposing the magnet; coils, the coil extending over and being wound around two slots of the plurality of slots; a commutator including a plurality of segments; and a plurality of brushes including contact portions in contact with the plurality of segments in a circumferential direction, wherein a winding direction of the coil around one slot of the two slots wound around with the coil with the coil extending over the two slots is opposite to a winding direction of the coil around the other slot, and, in the circumferential direction, the coil wound around the one slot is connected to one segment of two adjacent segments of the plurality of segments, and the coil wound around the other slot is connected to the other segment of the two adjacent segments.

Claims (32)

1 . A motor comprising:

a magnet;

a plurality of teeth opposing the magnet;

a plurality of coils;

a commutator including a plurality of segments, wherein the number of the plurality of segments is twice the number of the plurality of teeth; and

a plurality of brushes, each of the plurality of brushes including a contact portion in contact with one or more of the plurality of segments in a circumferential direction, wherein the number of the plurality of brushes is two,

wherein for each coil of the plurality of coils:

the coil extends over and is wound around two teeth of the plurality of teeth,

a winding direction of the coil around one tooth of the two teeth is opposite to a winding direction of the coil around the other tooth of the two teeth, such that when a current is applied to the coil, the current flows clockwise around the one tooth and counter-clockwise around the other tooth, and

in the circumferential direction, the coil wound around the one tooth is connected to one segment of two adjacent segments of the plurality of segments, and the coil wound around the other tooth is connected to the other segment of the two adjacent segments.

2 . The motor according to claim 1 , wherein for each tooth of the plurality of teeth:

two of the coils are wound around the tooth, and

winding directions of the two coils wound around the tooth are opposite to each other.

3 . The motor according to claim 1 , wherein for each coil, the two teeth wound around with the coil are adjacent to each other in the circumferential direction, the coil extending over the two teeth.

4 . The motor according to claim 1 , wherein one or two or more of the teeth different from the two teeth are located between the two teeth in the circumferential direction, the coil extending over the two teeth.

5 . The motor according to claim 1 , wherein in the circumferential direction, the one tooth and the one segment are located at one side, and the other tooth and the other segment are located at the other side.

6 . The motor according to claim 1 , wherein, when a width of the contact portion of the brush in contact with the commutator in a circumferential direction of the commutator is x, a width of the segment in the circumferential direction of the commutator is y, and a gap between the two adjacent segments in the circumferential direction of the commutator is z, a relational expression (1) below is satisfied:

x<y+ 2 z   Relational expression (1).

7 . The motor according to claim 1 , wherein

two different magnetic poles in the magnet are alternately arranged in the circumferential direction,

a contact surface of the commutator in contact with the contact portion of the brush includes regions corresponding to the two different magnetic poles in the circumferential direction, and

the contact portion of the brush is in contact with the commutator across two of the regions, the regions corresponding to the two different magnetic poles.

8 . The motor according to claim 1 , wherein

the magnet is formed of a plurality of magnetic members, and

the plurality of magnetic members are arranged in the circumferential direction.

9 . The motor according to claim 1 , wherein a width of each of the plurality of segments is same in the circumferential direction.

10 . The motor according to claim 1 , wherein for each tooth of the plurality of teeth:

two of the coils are wound around the tooth, and

the number of winding times of one coil of the two coils is different from the number of winding times of the other coil of the two coils.

11 . The motor according to claim 10 , wherein

the other coil is wound on the one coil, and

the number of winding times of the other coil is greater than the number of winding times of the one coil.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 5, 2022
From: KURODA, MINORU
To: MINEBEA MITSUMI INC.
Reel/Frame 060400/0591 →
Priority Claims (2)
JP 2021-112769 · Jul 7, 2021 · national
JP 2022-019786 · Feb 10, 2022 · national
Continuity (1)
Related Publication 20230010839A1 · Jan 12, 2023
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