IP Library › Granted Patent US 12,575,018
Granted Patent B2
US 12,575,018 · App. 18/144,675 · Granted Mar 10, 2026

Cathode end cooling systems for plasma windows positioned in a beam accelerator system

Inventors: Tye Gribb (Fitchburg, WI); Preston Barrows (Madison, WI)
Assignee: SHINE Technologies, LLC
H05H1/54H05H1/02H05H2242/10
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Quick Facts
Patent No.
US 12,575,018
App. No.
18/144,675
Granted
Mar 10, 2026
Kind
B2
Abstract

A beam accelerator system comprises an ion accelerator that generates a high-energy ion beam, a low-pressure chamber, an anode adjacent and fluidly connected to the low-pressure chamber, a plasma window adjacent and fluidly connected to the anode, and a cathode housing block adjacent and fluidly connected to the plasma window. The plasma window comprises a plurality of cooling plates, each cooling plate comprising an aperture that is aligned with an aperture in one or more adjacent cooling plate to form a plasma channel. The cathode housing block comprises a cathode target region and a cooling portion. The cooling portion comprises a fluid inlet, a fluid outlet, a cooling channel fluidly coupling the fluid inlet and the fluid outlet, and an opening adjacent to the plasma window and aligned with a longitudinal axis of the plasma channel.

Claims (39)

1 . A beam accelerator system comprising:

an ion accelerator that generates a high-energy ion beam;

a low-pressure chamber;

an anode adjacent and fluidly connected to the low-pressure chamber;

a plasma window adjacent and fluidly connected to the anode, the plasma window comprising a plurality of cooling plates, each cooling plate comprising an aperture that is aligned with an aperture in one or more adjacent cooling plate to form a plasma channel; and

a cathode housing block adjacent and fluidly connected to the plasma window, the cathode housing block comprising a cathode target region and a cooling portion, wherein:

the cooling portion comprises a fluid inlet, a fluid outlet, a cooling channel fluidly coupling the fluid inlet and the fluid outlet, and an opening adjacent to the plasma window and aligned with a longitudinal axis of the plasma channel; and

the cooling portion defines a wall of the cathode target region, the wall having a first side and a second side opposite the first side, wherein the first side of the wall faces toward a cathode end cooling plate of the plurality of cooling plates, and the second side of the wall faces toward the cathode target region.

2 . The beam accelerator system of claim 1 , further comprising an O-ring positioned between the cooling portion of the cathode housing block and the cathode end cooling plate of the plurality of cooling plates, wherein the cooling channel extends within the cooling portion at a radial distance from the longitudinal axis that is less than a radius of the O-ring.

3 . The beam accelerator system of claim 1 , further comprising an O-ring positioned between the cooling portion of the cathode housing block and the cathode end cooling plate of the plurality of cooling plates, wherein the cooling channel extends within the cooling portion adjacent to the O-ring.

4 . The beam accelerator system of claim 1 , wherein the cathode target region comprises a maximum cross-sectional area normal to the longitudinal axis of the plasma channel, the opening of the cooling portion comprises a cross-sectional area normal to the longitudinal axis of the plasma channel, and the maximum cross-sectional area of the target gaseous chamber is larger than the cross-sectional area of the opening of the cooling portion.

5 . The beam accelerator system of claim 1 , wherein the fluid inlet and the fluid outlet are positioned on the same side of the cooling portion.

6 . The beam accelerator system of claim 1 , wherein the cooling portion is formed from a thermally conductive metal selected from the group consisting of copper, silver, aluminum, and tungsten.

7 . The beam accelerator system of claim 1 , wherein the aperture of the cathode end cooling plate comprises an inner wall formed from a refractory metal, and wherein the inner wall extends out from the cathode end cooling plate into the opening of the cooling portion.

8 . The beam accelerator system of claim 1 , wherein the cooling portion comprises a fluid cooled insert, and wherein a plasma facing end of the cathode housing block comprises an insert recess shaped to receive the fluid cooled insert such that the plasma facing end of the cathode housing block and the fluid cooled insert form a flush surface when the fluid cooled insert is positioned in the insert recess.

9 . The beam accelerator system of claim 8 , wherein the inner wall of the fluid cooled insert is formed from a refractory metal.

10 . A beam accelerator system comprising:

an ion accelerator that generates a high-energy ion beam;

a low-pressure chamber;

an anode adjacent and fluidly connected to the low-pressure chamber;

a plasma window adjacent and fluidly connected to the anode, the plasma window comprising a plurality of cooling plates, each cooling plate comprising an aperture that is aligned with an aperture in one or more adjacent cooling plate to form a plasma channel;

a cathode housing block adjacent and fluidly connected to the plasma window, the cathode housing block comprising a cathode target region and a cooling portion, wherein the cooling portion comprises a fluid inlet, a fluid outlet, a cooling channel fluidly coupling the fluid inlet and the fluid outlet, and an opening adjacent to the plasma window and aligned with a longitudinal axis of the plasma channel; and

an O-ring positioned between the cooling portion of the cathode housing block and a cathode end cooling plate of the plurality of cooling plates, wherein the cooling channel extends within the cooling portion adjacent to the O-ring.

11 . The beam accelerator system of claim 10 , wherein the cooling channel extends within the cooling portion at a radial distance from the longitudinal axis that is less than a radius of the O-ring.

12 . The beam accelerator system of claim 10 , wherein the cathode target region comprises a maximum cross-sectional area normal to the longitudinal axis of the plasma channel, the opening of the cooling portion comprises a cross-sectional area normal to the longitudinal axis of the plasma channel, and the maximum cross-sectional area of the target gaseous chamber is larger than the cross-sectional area of the opening of the cooling portion.

13 . The beam accelerator system of claim 10 , wherein the fluid inlet and the fluid outlet are positioned on the same side of the cooling portion.

14 . The beam accelerator system of claim 10 , wherein the cooling portion is formed from a thermally conductive metal selected from the group consisting of copper, silver, aluminum, and tungsten.

15 . The beam accelerator system of claim 10 , wherein the aperture of the cathode end cooling plate comprises an inner wall formed from a refractory metal, and wherein the inner wall extends out from the cathode end cooling plate into the opening of the cooling portion.

16 . The beam accelerator system of claim 10 , wherein the cooling portion comprises a fluid cooled insert, and wherein a plasma facing end of the cathode housing block comprises an insert recess shaped to receive the fluid cooled insert such that the plasma facing end of the cathode housing block and the fluid cooled insert form a flush surface when the fluid cooled insert is positioned in the insert recess.

17 . The beam accelerator system of claim 16 , wherein the inner wall of the fluid cooled insert is formed from a refractory metal.

18 . A beam accelerator system comprising:

an ion accelerator that generates a high-energy ion beam;

a low-pressure chamber;

an anode adjacent and fluidly connected to the low-pressure chamber;

a plasma window adjacent and fluidly connected to the anode, the plasma window comprising a plurality of cooling plates, each cooling plate comprising an aperture that is aligned with an aperture in one or more adjacent cooling plate to form a plasma channel;

a cathode housing block adjacent and fluidly connected to the plasma window, the cathode housing block comprising a cathode target region and a cooling portion, wherein the cooling portion comprises a fluid inlet, a fluid outlet, a cooling channel fluidly coupling the fluid inlet and the fluid outlet, and an opening adjacent to the plasma window and aligned with a longitudinal axis of the plasma channel; and

an O-ring positioned between the cooling portion of the cathode housing block and a cathode end cooling plate of the plurality of cooling plates, wherein the cooling channel extends within the cooling portion at a radial distance from the longitudinal axis that is less than a radius of the O-ring.

19 . The beam accelerator system of claim 18 , wherein the cooling portion comprises a fluid cooled insert, and wherein a plasma facing end of the cathode housing block comprises an insert recess shaped to receive the fluid cooled insert such that the plasma facing end of the cathode housing block and the fluid cooled insert form a flush surface when the fluid cooled insert is positioned in the insert recess.

20 . The beam accelerator system of claim 18 , wherein the cooling channel extends within the cooling portion in concentric rings around a longitudinal axis of the plasma channel.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 3, 2025
From: GRIBB, TYE; BARROWS, PRESTON
To: SHINE TECHNOLOGIES, LLC
Reel/Frame 071300/0115 →
Continuity (1)
Related Publication 20240381520A1 · Nov 14, 2024
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