IP Library › Granted Patent US 12,576,894
Granted Patent B2
US 12,576,894 · App. 17/992,156 · Granted Mar 17, 2026

Laser alignment system for railcar mover and method of use

Inventor: Marco Mattioli (Modena, IT)
Assignee: Zephir S.p.A.
B61K9/12B60F1/00G01B11/26
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Quick Facts
Patent No.
US 12,576,894
App. No.
17/992,156
Granted
Mar 17, 2026
Kind
B2
Abstract

A laser alignment system for a railcar mover is disclosed herein. The laser alignment system may comprise a laser mounted to a frame of a railcar mover that assists with the alignment of a rail wheel and the rail of a track when switching from road mode to rail mode. In various embodiments, the laser may be mounted to the frame of the railcar mover via a mount and/or mounting structure that enable the laser to be moved and/or the orientation of the laser to be adjusted relative to the railcar mover. In some embodiments, the laser alignment system may include a window underneath the operator of the railcar mover so that a laser beam emitted by the laser can be seen by the operator.

Claims (25)

1 . A laser alignment system for a railcar mover comprising:

a mounting structure installed on a frame of a railcar mover;

a mount affixed to the mounting structure;

a laser configured to emit a laser beam onto a rail of a track; and

a window in the frame of the railcar mover through which the laser beam emitted by the laser is visible to an operator of the railcar,

wherein the laser is mounted to the railcar mover via the mount and the mounting structure, wherein the mount comprises a flexible component configured to be manipulated to adjust an orientation of the laser relative to the railcar mover, wherein the laser is configured to emit the laser beam onto a rail wheel of the railcar mover and the rail of the track.

2 . The laser alignment system of claim 1 , wherein a position of the laser is adjustable by adjusting a position of the mount on the mounting structure.

3 . The laser alignment system of claim 1 , wherein the laser is configured to emit visible light between 380 and 700 nm.

4 . The laser alignment system of claim 1 , wherein the laser is powered by a power supply of the railcar mover.

5 . The laser alignment system of claim 1 , further comprising a switch located within the railcar, wherein the switch is configured to be pressed by the operator of the railcar to activate and deactivate the laser.

6 . The laser alignment system of claim 5 , wherein the switch comprises an instable switch that requires the operator of the railcar to actively press the switch to activate the laser.

7 . The laser alignment system of claim 1 , wherein the railroad mover is configured to operate in road mode and rail mode, wherein the railcar mover is configured to travel via road in road mode and travel via rail in rail mode, wherein the laser is only active in road mode.

8 . The laser alignment system of claim 1 , further comprising a plurality of lasers each mounted to the railcar mover via a mount and a mounting structure.

9 . The laser alignment system of claim 8 , wherein the plurality of lasers include at least two lasers, wherein each of the at least two lasers is configured to emit a laser beam onto a separate rail wheel of the railcar mover and a rail of the track.

10 . A method for engaging a rail wheel of a railcar mover with a rail using a laser alignment system, the method comprising:

positioning a railcar mover above a rail;

activating a laser alignment system comprising a laser mounted to a frame of the railcar mover, wherein the laser is configured to emit a laser beam onto a rail wheel of the railcar mover and the rail;

aligning the rail wheel with the rail using the laser alignment system; and

lowering rail wheel to engage the rail.

11 . The method of claim 10 , wherein aligning the rail wheel of the railcar mover with the rail comprises viewing the laser beam emitted onto the rail wheel and the rail via a window in the frame of the railcar mover.

12 . The method of claim 10 , wherein the laser is mounted to the railcar mover via a mount comprising a flexible component, the method further comprising:

manipulating the flexible component to adjust an orientation of the laser relative to the railcar mover.

13 . The method of claim 10 , wherein activating the laser alignment system comprises pressing a switch located within the railcar.

14 . The method of claim 13 , wherein the switch comprises an instable switch, wherein activating the laser alignment system comprises pressing and holding the switch.

15 . The method of claim 10 , wherein the laser alignment system is automatically deactivated responsive to the railcar mover switching from road mode to rail mode.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 30, 2022
From: MATTIOLI, MARCO
To: ZEPHIR S.P.A.
Reel/Frame 061921/0596 →
Continuity (2)
Provisional Application 63281982 · Nov 22, 2021
Related Publication 20230159068A1 · May 25, 2023
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