IP Library › Granted Patent US 12,577,636
Granted Patent B2
US 12,577,636 · App. 18/023,050 · Granted Mar 17, 2026

Method for separating cobalt and nickel

Inventors: Atsushi Miyazaki (Iwaki, JP); Hiroki Muraoka (Iwaki, JP)
Assignee: MITSUBISHI MATERIALS CORPORATION
C22B23/043C22B3/22C22B3/408C22B3/44C22B7/007C22B23/005C22B23/0469H01M10/54
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Quick Facts
Patent No.
US 12,577,636
App. No.
18/023,050
Granted
Mar 17, 2026
Kind
B2
Abstract

What is provided is a method for separating cobalt and nickel including: a crushing and sorting step of crushing and classifying the lithium ion secondary battery to obtain an electrode material containing at least cobalt, nickel, copper, and lithium; a leaching step of immersing the electrode material in a processing liquid containing sulfuric acid and hydrogen peroxide to obtain a leachate; a copper separation step of adding a hydrogen sulfide compound to the leachate with stirring and subsequently carrying out solid-liquid separation to obtain an eluate containing cobalt and nickel and a residue containing copper sulfide; and a cobalt/nickel separation step of adding an alkali metal hydroxide to the eluate to adjust a pH and subsequently, adding a hydrogen sulfide compound with stirring and carrying out solid-liquid separation to obtain a precipitate containing cobalt sulfide and nickel sulfide and a residual liquid containing lithium.

Claims (31)

1 . A method for separating cobalt and nickel, in which cobalt and nickel are separated from a lithium ion secondary battery, the method comprising:

a crushing and sorting step of crushing and classifying the lithium ion secondary battery to obtain an electrode material containing at least cobalt, nickel, copper, and lithium;

a leaching step of immersing the electrode material in a processing liquid containing sulfuric acid and hydrogen peroxide to obtain a leachate;

a copper separation step of adding a hydrogen sulfide compound to the leachate with stirring and subsequently carrying out solid-liquid separation to obtain an eluate containing cobalt and nickel and a residue containing copper sulfide; and

a cobalt/nickel separation step of adding an alkali metal hydroxide to the eluate to adjust a pH within a range of 3.0 to 4.0 and subsequently, adding a hydrogen sulfide compound with stirring while maintaining the pH of the eluate within a range of 2.0 to 3.5 from start to end of the addition of the hydrogen sulfide compound and carrying out solid-liquid separation to obtain a precipitate containing cobalt sulfide and nickel sulfide and a residual liquid containing lithium.

2 . The method for separating cobalt and nickel according to claim 1 , further comprising:

a re-dissolving step of adding, with stirring, a re-dissolved solution containing sulfuric acid to the precipitate separated in the cobalt/nickel separation step and subsequently carrying out solid-liquid separation to obtain a cobalt-nickel solution containing cobalt and nickel; and

a solvent extraction step of adding an extractant solution to the cobalt-nickel solution to obtain a cobalt extract and a nickel extract.

3 . The method for separating cobalt and nickel according to claim 2 ,

wherein in the re-dissolving step, an immersion time of the precipitate in the re-dissolved solution is 1 hour or more.

4 . The method for separating cobalt and nickel according to claim 2 ,

wherein in the re-dissolving step, the precipitate is dissolved with a re-dissolved solution containing sulfuric acid and hydrogen peroxide water, or the precipitate is added to the re-dissolved solution containing sulfuric acid and subsequently subjected to air bubbling to dissolve the precipitate.

5 . The method for separating cobalt and nickel according to claim 2 ,

wherein in the re-dissolving step, the re-dissolved solution has a liquid temperature of 60° C. or higher and a sulfuric acid concentration of 0.5 mol/L or more.

6 . The method for separating cobalt and nickel according to claim 1 ,

wherein in the leaching step, the processing liquid has a liquid temperature of 60° C. or higher and a sulfuric acid concentration of 2 mol/L or more.

7 . The method for separating cobalt and nickel according to claim 1 ,

wherein in the copper separation step,

a pH of the leachate is maintained at 1.0 or less from start to end of the addition of the hydrogen sulfide compound, and

an aqueous solution of sodium hydrogen sulfide is added as the hydrogen sulfide compound until an oxidation-reduction potential (vs Ag/AgCl) is 0 mV or less.

8 . The method for separating cobalt and nickel according to claim 1 ,

wherein in the cobalt/nickel separation step,

an aqueous solution of sodium hydrogen sulfide is used as the hydrogen sulfide compound,

and

the hydrogen sulfide compound is added to the eluate until an oxidation-reduction potential (vs Ag/AgCl) is −400 mV or less.

9 . The method for separating cobalt and nickel according to claim 1 , further comprising, as a pre-step of the crushing and sorting step:

a heat treatment step of heating the lithium ion secondary battery to carry out a heat treatment.

10 . A method for separating cobalt and nickel, in which cobalt and nickel are separated from an electrode material containing at least cobalt, nickel, copper, and lithium, the method comprising:

a leaching step of immersing the electrode material in a processing liquid containing sulfuric acid and hydrogen peroxide to obtain a leachate;

a copper separation step of adding a hydrogen sulfide compound to the leachate with stirring and subsequently carrying out solid-liquid separation to obtain an eluate containing cobalt and nickel and a residue containing copper sulfide; and

a cobalt/nickel separation step of adding an alkali metal hydroxide to the eluate to adjust a pH within a range of 3.0 to 4.0 and subsequently, adding a hydrogen sulfide compound with stirring while maintaining the pH of the eluate within a range of 2.0 to 3.5 from start to end of the addition of the hydrogen sulfide compound and carrying out solid-liquid separation to obtain a precipitate containing cobalt sulfide and nickel sulfide and a residual liquid containing lithium.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 24, 2023
From: MIYAZAKI, ATSUSHI; MURAOKA, HIROKI
To: MITSUBISHI MATERIALS CORPORATION
Reel/Frame 062792/0793 →
Priority Claims (2)
JP 2020-148388 · Sep 3, 2020 · national
JP 2021-138132 · Aug 26, 2021 · national
Continuity (1)
Related Publication 20230313337A1 · Oct 5, 2023
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