Subsurface gas storage system
View Patent ↗Apparatus for subsurface storage of hydrogen, compressed natural gas, and/or other high pressure gases. A storage module has a rigid outer casing which surrounds a rigid inner liner to define a sealed interior gas storage space within the inner liner and a sealed annulus space between the inner liner and the outer casing. The annulus space is filled with a fluid comprising a non-compressible liquid. A differential pressure control mechanism maintains a differential pressure across the inner liner within a predetermined differential pressure range. The control mechanism can include a high pressure pump configured to recirculate the annulus fluid, a relief valve, and one or more pressure sensors. The storage module may be incorporated into a storage pod with a plurality of storage modules having a combined storage space and a combined annulus space. The storage modules may be suspended by a support plate into a subsurface well bore.
1 . An apparatus comprising:
a subsurface storage module comprising a rigid outer casing which surrounds a rigid inner liner to define a sealed interior gas storage space within the inner liner and a sealed annulus space between the inner liner and the outer casing, the annulus space filled with a fluid comprising a non-compressible liquid; and
a differential pressure control mechanism configured to maintain a differential pressure across the inner liner within a predetermined differential pressure range, the differential pressure constituting a difference between an annular pressure of the fluid within the annulus space and a storage pressure of gas within the interior storage space, the differential pressure control mechanism adjusting the annular pressure of the liquid responsive to detected changes in the storage pressure of the gas.
2 . The apparatus of claim 1 , wherein the differential pressure control mechanism comprises a pump which increases the annulus pressure of the fluid within the annulus space responsive to a storage space filling operation to increase the storage pressure of gas within the interior gas storage space as the gas is introduced into the storage space, and a relief valve which decreases the annulus pressure of the fluid within the annulus space responsive to a storage space drawing operation to decrease the storage pressure of the gas within the interior gas storage space as the gas is removed from the storage space.
3 . The apparatus of claim 1 , wherein the fluid is introduced into the annulus space by steps comprising:
applying a negative pressure to the annulus space;
using the negative pressure to draw the fluid into the annulus space until the annulus space is nominally filled with the fluid;
recirculating the fluid in the annulus space to remove gas bubbles within the fluid; and
pressurizing the fluid to a desired level.
4 . The apparatus of claim 3 , wherein the negative pressure is generated using a vacuum source, and the recirculation and pressurization of the fluid is carried out using a high pressure pump.
5 . The apparatus of claim 1 , wherein gas is introduced into the interior storage space by steps comprising:
pre-charging the fluid within the annulus space to an initial fluid pre-charge pressure level;
introducing the gas into the interior storage space at a selected rate to increase the gas pressure from an initial gas pressure level to a higher, final gas pressure level; and
increasing the pressure of the fluid within the annulus space from the initial fluid pre-charge pressure level to a final fluid pressure level.
6 . The apparatus of claim 5 , wherein the pressure of the fluid within the annulus space is increased responsive to the gas pressure exceeding the initial fluid pre-charge pressure level so that the pressure of the fluid increases at nominally the same rate as the gas pressure.
7 . The apparatus of claim 5 , wherein the differential pressure control mechanism comprises a pump used during the introducing of the gas into the interior storage space to increase the pressure of the fluid.
8 . The apparatus of claim 5 , wherein the initial fluid pre-charge pressure level is selected to exert an inwardly directed force upon the inner liner that is less than a maximum collapse strength of the inner liner, and wherein the final fluid pressure level is selected to exert an outwardly directed force upon the outer casing that is less than ⅔rds of a maximum collapse strength of the outer casing.
9 . The apparatus of claim 5 , wherein a total storage pressure comprises a sum of the final gas pressure level and the final fluid pressure level, and the total storage pressure is selected to exert an outwardly directed force upon the outer casing that is less than a maximum collapse strength of the outer casing.
10 . The apparatus of claim 5 , wherein the differential pressure across the inner liner is maintained at a level corresponding to less than ⅔rds of a maximum collapse strength of the inner liner.
11 . The apparatus of claim 1 , wherein the differential pressure control mechanism comprises a fluid recirculation pump that maintains the differential pressure across the rigid inner liner within the predetermined differential pressure range.
12 . The apparatus of claim 1 , wherein the differential pressure control mechanism comprises at least one pressure sensor configured to sense a pressure within at least one of the interior storage space or the annulus space.
13 . The apparatus of claim 1 , wherein the storage module is a first storage module of a pod assembly comprising a plurality of additional storage modules suspended in a subsurface well bore by a support plate, wherein each of the plurality of additional storage modules is nominally identical to the first storage module to define a corresponding sealed interior gas storage space and a sealed annulus space, wherein the interior gas storage space of the first storage module and each of the plurality of additional storage modules are in fluidic communication to define a combined gas storage space, wherein the annulus space of the first storage module and each of the plurality of additional storage modules are in fluidic communication to define a combined annulus space, and wherein the differential pressure control mechanism operates upon the combined annulus space to maintain the differential pressure within the predetermined differential pressure range.
14 . The apparatus of claim 1 , wherein the fluid comprises glycol at a concentration of nominally 35% at vol. or greater.
15 . The apparatus of claim 1 , wherein the gas stored in the interior storage space is characterized as hydrogen (H2) gas or methane (CH4) gas.
16 . A subsurface gas storage system, comprising:
a storage pod comprising a plurality of storage modules suspended from a support plate into a well bore, each of the storage modules comprising a rigid outer casing which surrounds a rigid inner liner to define a sealed interior gas storage space within the inner liner and a sealed annulus space between the inner liner and the outer casing, wherein the sealed interior gas storage space of each of the plurality of storage modules is placed in fluidic communication to provide a combined storage space, wherein the sealed annular space of each of the plurality of storage modules is placed in fluidic communication to provide a combined annulus space, and wherein the combined annulus space filled with a fluid comprising a non-compressible liquid; and
a differential pressure control mechanism configured to maintain a differential pressure across the inner liner within a predetermined differential pressure range, the differential pressure constituting a difference between an annular pressure of the fluid within the combined annulus space and a storage pressure of gas within the combined storage space, the differential pressure control mechanism comprising at least one pump configured to recirculate the fluid within the combined annulus space and at least one pressure relief valve configured to release the fluid from the combined annulus space.
17 . The system of claim 16 , wherein the storage pod is a first storage pod, and the system comprises a plurality of additional storage pods each nominally identical to and in fluidic communication with the first storage pod in a pod farm arrangement.
18 . The system of claim 16 , further comprising at least one storage pressure sensor configured to measure a pressure of the gas stored in the combined storage space and at least one annulus pressure sensor configured to measure a pressure of the fluid in the combined annulus space.
19 . The system of claim 16 , further comprising a control circuit having a programmable processor and associated programming in a memory configured to adjust the pressure of the fluid in the combined annulus space responsive to a filling or dispensing operation upon the combined storage space.
20 . The system of claim 16 , wherein the fluid comprises glycol, the gas comprises hydrogen (H2) and the differential pressure range is 1000 psi or less.