IP Library Granted Patent US 12,580,143
Granted Patent B2
US 12,580,143 · App. 18/288,196 · Granted Mar 17, 2026

Pyrotechnic circuit interrupter

Inventors: Ludwig Marker (Grillenberg, AT); Dietmar Haba (Baden, AT)
Assignee: ASTOTEC AUTOMOTIVE GMBH
H01H39/006H01H9/30
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Quick Facts
Patent No.
US 12,580,143
App. No.
18/288,196
Granted
Mar 17, 2026
Kind
B2
Abstract

The invention relates to a pyrotechnic current breaker ( 1 ) for severing a conductor ( 9 ), having a housing ( 2 ) which is equipped with a cutting piston ( 8 ) and an ignition unit ( 16 ) for driving the cutting piston ( 8 ). The conductor ( 9 ) passes through the housing ( 2 ), and when the igniter ( 18 ) is triggered, the cutting piston ( 8 ) severs a printed circuit board ( 12 ) from the conductor ( 9 ). According to the invention, at least one spacer ( 20 ), preferably three spacers ( 20 ), are provided between the cutting piston ( 8 ) and the conductor ( 9 ), said spacers having the shape of pins and lying on a circle ( 19 ), the center of which lies on the central axis ( 24 ) of the cutting piston ( 8 ). If the side of the spacers facing the printed circuit board ( 12 ) is angled such that the region ( 21 ) of each spacer ( 20 ) adjoining the central axis ( 24 ) has a shorter distance to the printed circuit board ( 12 ) than the region ( 23 ) facing away from the central axis ( 24 ), the spacers ( 20 ) are pushed towards the central axis ( 24 ) when the igniter is triggered such that the spacers can be received in a recess ( 22 ). Furthermore, the region ( 21 ) adjoining the central axis ( 24 ) is easily deformable such that changes in the distance between the cutting piston ( 8 ) and the conductor ( 9 ) due to temperature fluctuations are compensated for.

Claims (25)

1 . A pyrotechnic circuit interrupter for severing a conductor, the circuit interrupter comprising

a housing through which the conductor passes;

a piston in the housing;

a charge in the housing rearward of the piston and that is explosively triggerable for driving the piston forward; and

a spacer that is frangible braced between the piston and the conductor and of a resistance to break such that on explosion of the charge pressure builds up to a predetermined low level rearward of the piston and breaks or bends the spacer to release the piston and allow the piston to move forward toward the conductor.

2 . The circuit interrupter according to claim 1 , wherein the spacer is at least one pin.

3 . The circuit interrupter according to claim 2 , wherein a side of the spacer facing a printed circuit board of the conductor is chamfered such that a region of the spacer adjacent a central axis of the piston has a smaller spacing from the circuit board than a region turned away from the central axis.

4 . The circuit interrupter according to claim 3 , wherein a cross-section of the pin is an isosceles triangle whose apex points toward a central axis of the piston.

5 . The circuit interrupter according to claim 4 , wherein an apex angle of the isosceles triangle is greater than 60°.

6 . The circuit interrupter according to claim 2 , wherein a resistance to break of all the pins together is less than 50% of a resistance to break of the conductor.

7 . The circuit interrupter according to claim 2 , wherein the pin can be deformed by at least 0.5 mm without breakage.

8 . The circuit interrupter according to claim 7 , wherein regions with a reduced cross-section are provided for plastic deformation on the pin.

9 . The circuit interrupter according to claim 8 , wherein the pin has a pointed end directed toward the conductor.

10 . The circuit interrupter according to claim 1 , wherein the spacer is an array of pins lying on a circle whose center lies on a central axis of the piston.

11 . The circuit interrupter according to claim 10 , wherein the pins are distributed uniformly around the circle.

12 . The circuit interrupter according to claim 1 , wherein the piston has at least one recess on a side facing the conductor and having a volume greater than a total volume of the spacer.

13 . The circuit interrupter according to claim 12 , wherein the spacer is attached to an edge of the recess so that connection points with the piston in a region adjacent the central axis of the piston are farther away from the printed circuit board than connection points in a region of the central axis of the piston remote from the region adjacent the central axis of the piston.

14 . The circuit interrupter according to claim 1 , wherein the spacer consists of a same material as a material of the piston and is integral therewith.

15 . The circuit interrupter according to claim 1 , wherein the spacer consists of a material with greater stretch-to-break than the piston.

16 . The circuit interrupter according to claim 1 , wherein the spacer consists of a material with a smaller stretch-to-break than the piston.

17 . A circuit interrupter for severing a conductor, the interrupter comprising:

a housing formed with a chamber through which the conductor passes;

a piston shiftable forward in the chamber from a rear position spaced in a direction from the conductor and a front position extending through the conductor, whereby such forward movement of the piston through the conductor severs the conductor;

a charge in the chamber rearward of the piston and that is explosively triggerable to build up pressure behind the piston in the chamber to a predetermined high level; and

a spacer braced between the conductor and the piston and of a lower resistance to break than the conductor such that on triggering and explosion of the charge pressure builds up behind the piston first to a low level at which the spacer breaks and releases the piston to move forward at a high starting speed.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 8, 2023
From: MARKER, LUDWIG; HABA, DIETMAR
To: ASTOTEC AUTOMOTIVE GMBH
Reel/Frame 065495/0198 →
Priority Claims (1)
AT A 50330/2021 · Apr 29, 2021 · national
Continuity (1)
Related Publication 20240222053A1 · Jul 4, 2024
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