Method and apparatus for manufacturing resin container
A method for manufacturing a resin container includes: injection molding a preform made of a resin and having a body portion and a bottom portion; adjusting a temperature of the preform manufactured in the injection molding; and a blow molding step of blow-molding the preform having the adjusted temperature to manufacture a resin container. In the injection molding, the preform is injection-molded using an injection mold in which a thickness of the bottom portion is 0.7 to 0.85 relative to a thickness of the body portion. Further, in the adjusting the temperature, a coolant is introduced into the preform to cool the bottom portion of the preform.
1 . A method for manufacturing a resin container, the method comprising:
injection-molding a preform made of a resin and having a body portion and a bottom portion;
adjusting a temperature of the preform manufactured in the injection molding; and
blow-molding the preform having the adjusted temperature to manufacture a resin container,
wherein the preform is bowl-shaped such that a diameter of a neck portion is set to be longer than a length from the top of the neck portion to the bottom portion,
in the injection-molding, the preform is injection-molded using an injection mold in which a thickness of the bottom portion is 0.7 to 0.85 relative to a thickness of the body portion,
in the adjusting the temperature, a coolant is introduced into the preform to cool the bottom portion of the preform,
a vertical-axis stretching ratio of the preform in the blow-molding is from 3.0 to 7.0,
the injection mold has a gate region into which a resin material is introduced from an outer side of the bottom portion,
the gate region is formed in a tapered shape in which a diameter increases toward the bottom portion,
a corner portion connecting the gate region and an outer surface of the bottom portion is rounded,
the thickness of the bottom portion is 0.70 to 0.90 relative to the diameter dimension of the distal end side of the gate region, and
a radius of the corner portion is 1.0 mm or more.
2 . The method for manufacturing a resin container according to claim 1 , wherein
in the injection molding, the injection mold is opened after completion of filling and pressure holding of the resin material, and the preform is carried out without being cooled in the injection mold.
3 . The method for manufacturing a resin container according to claim 1 , wherein
in the injection molding, the preform is released in a high temperature state in which an outer shape of the preform is maintainable.
4 . The method for manufacturing a resin container according to claim 1 , wherein
in the injection molding, time for cooling the resin material in the injection mold after completion of injection of the resin material is a half or less of time for injecting the resin material into the injection mold.
5 . An apparatus for manufacturing a resin container, the apparatus comprising:
an injection molding unit configured to injection-mold a preform made of a resin and having a body portion and a bottom portion;
a temperature adjustment unit configured to adjust a temperature of the preform manufactured by the injection molding unit; and
a blow molding unit configured to blow-molds the preform having the adjusted temperature to manufacture a resin container,
wherein the preform is bowl-shaped such that a diameter of a neck portion is set to be longer than a length from the top of the neck portion to the bottom portion,
the injection molding unit injection-molds the preform using an injection mold in which a thickness of the bottom portion is 0.7 to 0.85 relative to a thickness of the body portion,
the temperature adjustment unit introduces a coolant into the preform to cool the bottom portion of the preform,
a vertical-axis stretching ratio of the preform in the blow-molding is from 3.0 to 7.0,
the injection mold has a gate region into which a resin material is introduced from an outer side of the bottom portion,
the gate region is formed in a tapered shape in which a diameter increases toward the bottom portion,
a corner portion connecting the gate region and an outer surface of the bottom portion is rounded,
the thickness of the bottom portion is 0.70 to 0.90 relative to the diameter dimension of the distal end side of the gate region, and
a radius of the corner portion is 1.0 mm or more.