IP Library Granted Patent US 12,583,695
Granted Patent B2
US 12,583,695 · App. 17/742,779 · Granted Mar 24, 2026

Dock leveler

Inventors: Kirk E. Mellits (Fort Worth, TX); Girish Malligere (Frisco, TX); Philip Sotak (Lewisville, TX); Ruiping Ouyang (Richardson, TX)
Assignee: Overhead Door Corporation
B65G69/2841B65G69/2876
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Quick Facts
Patent No.
US 12,583,695
App. No.
17/742,779
Granted
Mar 24, 2026
Kind
B2
Abstract

A dock leveler that fits within the pit of a loading dock. The dock leveler may have a rear leg bracket including a plurality of legs. The legs may be couplable to a bottom surface of the leg bracket and to a rear wall of the pit and may have a bottom portion attached to the bottom surface of the pit. The dock leveler may have a deck with a rear portion disposed adjacent the rear wall and supported by the rear leg bracket. The deck may be horizontal when in a stowed position. The dock leveler may also include a lift arm assembly extending from the bottom surface of the deck to the bottom surface of the pit and moveable along the bottom surface of the pit. The lift arm assembly may have a bottom portion movable independent of structure at the bottom portion of the plurality of legs.

Claims (34)

1 . A dock leveler sized to fit in a pit of a loading dock, comprising:

a rear leg bracket including a plurality of legs couplable to a bottom surface and a rear wall of the pit, each leg of the plurality of legs having a bottom portion attached to the bottom surface of the pit; and

a deck having a top, a bottom, a front portion, and a rear portion, the deck being horizontal when in a stowed position, the rear portion being disposed adjacent the rear wall and supported by the rear leg bracket when the deck is installed in the pit; and,

a lift arm assembly extending from the bottom surface of the deck to the bottom surface of the pit and movable along the bottom surface of the pit, the lift arm assembly having a bottom portion movable to raise and lower the deck and movable without engagement with structure which is coupled to the bottom portion of the plurality of legs.

2 . The dock leveler of claim 1 , wherein the bottom portion of each leg of the plurality of legs is a fixed support and is arranged to be disposed only in a rear third of the pit when the pit is installed for use.

3 . The dock leveler of claim 1 , further comprising a lip keeper disposable at a forward end of the pit, the lip keeper being independently installable relative to the bottom portion of each leg of the plurality of legs and relative to the bottom portion of the lift arm assembly.

4 . The dock leveler of claim 1 , further comprising a hold-down assembly extending rearwardly from the lift arm assembly toward the rear wall of the pit.

5 . The dock leveler of claim 4 , wherein the hold-down assembly extends rearwardly from the lift arm assembly to the rear leg bracket or the deck.

6 . The dock leveler of claim 4 , wherein the hold-down assembly comprises a biasing member that biases the deck toward a raised position.

7 . The dock leveler of claim 6 , wherein the biasing member is a spring.

8 . The dock leveler of claim 1 , wherein each leg of the plurality of legs comprises a foot at the bottom portion, each foot being separate.

9 . The dock leveler of claim 1 , wherein the lift arm assembly is movable within a middle third of the bottom surface of the pit.

10 . The dock leveler of claim 1 , further comprising:

a hold-down assembly connecting the lift arm assembly to the deck.

11 . A dock leveler sized to fit in a pit of a loading dock, comprising:

a rear leg bracket disposed adjacent a rear wall of the pit, the rear leg bracket having a bottom portion attachable to a bottom surface of the pit;

a lip keeper disposed at a forward edge of the pit, the lip keeper being spaced from and independently installable from the rear leg bracket without contacting structure which is coupled to the bottom portion of the rear leg bracket so as to create an environment having a substantially open area;

a deck having a forward end and a rearward end, the rearward end being supported by the rear leg bracket, the forward end extending over the lip keeper; and,

a lip pivotably attached to the forward end of the deck for disposal in the lip keeper when the deck is in a storage position.

12 . The dock leveler of claim 11 , further comprising:

a lift arm assembly extending from a bottom surface of the deck to the bottom surface of the pit and movable along the bottom surface of the pit the lift arm assembly having a bottom portion devoid of structural features connecting a bottom portion of the lift arm assembly to the bottom portion of the rear leg bracket.

13 . The dock leveler of claim 12 , further comprising a hold-down assembly connecting the lift arm assembly to the deck.

14 . The dock leveler of claim 11 , further comprising a second lip keeper disposed parallel to the lip keeper.

15 . The dock leveler of claim 11 , wherein the lip is vertical when the deck is in the storage position.

16 . The dock leveler of claim 11 , wherein the deck is horizontal when in the storage position.

17 . A loading dock, comprising:

a dock wall;

a dock floor having a pit formed therein, the pit having a back wall, a first sidewall, a second sidewall, a pit floor, and an open front end formed in the dock wall, the pit floor comprising a front region, an intermediate region, and a rear region;

a rear curb angle forming an intersection of the dock floor and the back wall;

a front curb angle forming an intersection of the pit floor and the dock wall; and,

a dock leveler having a fixed footprint on the pit floor that is created by independently introducing and fixing components in the front region of the pit floor without the components in the front region of the pit floor contacting structure which is coupled to components fixed in the rear region of the pit floor.

18 . The loading dock of claim 17 , wherein the dock leveler comprises a guide plate independently introduced and fixed to the pit floor.

19 . The loading dock of claim 17 wherein the fixed footprint is defined in part by lip keepers secured to the front curb angle.

20 . The loading dock of claim 17 , wherein the dock leveler comprises a deck and a leg bracket, the deck of the dock leveler is immediately adjacent to the leg bracket, and the leg bracket is welded to the rear curb angle of the pit.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 12, 2022
From: MELLITS, KIRK E.; MALLIGERE, GIRISH; SOTAK, PHILIP; OUYANG, RUIPING
To: OVERHEAD DOOR CORPORATION
Reel/Frame 059988/0271 →
Continuity (1)
Related Publication 20230365360A1 · Nov 16, 2023
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