System for traction inside pipes, with flexible reservoir and with motorized pump for hydraulic power
The present invention provides a pulling system essentially consisting of two sets of feet ( 11 ) and a hydraulic cylinder ( 15 ). Each set is positioned on one of the sides of the hydraulic cylinder ( 15 ). The two sets of feet ( 11 ) have a self-locking mechanism. The self-locking mechanism allows each set of feet to act preferentially on one side and exert powerful forces. The invention further provides a flexible reservoir ( 21 ) capable of equalizing the pressures inside and outside the medium, allowing the operation of a hydraulic system in an environment that is subjected to any pressure value, provided that it is within the operating range of the components. In addition, the maintenance of a closed circuit ensures that no fluid contamination occurs.
1 . A system for traction inside pipelines comprising:
at least one front traction module comprising:
a main hydraulic cylinder;
one or more main leg sets coupled to the main hydraulic cylinder, wherein the one or more main leg sets are configured to contact an internal surface of a pipe;
one or more guides coupled to the main hydraulic cylinder, wherein the one or more guides are configured to steer the main hydraulic cylinder within the pipe; and
one or more auxiliary cylinders coupled to the one or more leg sets via a flexible coupling;
at least one motor pump assembly comprising one or more hydraulic pumps, the at least one motor pump assembly coupled to the at least one front traction module;
at least one manifold in fluid communication with the at least one motor pump assembly; and
a rear traction module in fluid communication with the at least one manifold, the rear traction module comprising:
a rear main hydraulic cylinder:
one or more rear leg sets coupled to the rear main hydraulic cylinder, the one or more rear leg sets configured to contact the internal surface of the pipe;
one or more rear guides coupled to the rear main hydraulic cylinder, wherein the one or more rear guides are configured to steer the rear main hydraulic cylinder within the pipe; and
a rear auxiliary cylinder coupled to the rear main hydraulic cylinder.
2 . The system of claim 1 , wherein the one or more leg sets are self-locking.
3 . The system of claim 1 , wherein the one or more leg sets are operable to maintain a constant angle relative to the internal surface of the pipe.
4 . The system of claim 1 , wherein the one or more auxiliary cylinders are configured to operate the one or more main leg sets.
5 . The system of claim 1 , wherein the at least one motor pump assembly further comprises a check valve for allowing the one or more hydraulic pumps to operate independently, the check valve positioned adjacent the one or more hydraulic pumps.
6 . The system of claim 5 , wherein the at least one motor pump assembly further comprises a first set of support structures coupled to the check valve.
7 . The system of claim 6 , wherein the at least one manifold further comprises a control valve set for directing a hydraulic fluid to a side of the main hydraulic cylinder or to the one or more auxiliary cylinders.
8 . The system of claim 7 , wherein the at least one manifold further comprises a second set of support structures coupled to the control valve set.
9 . The system of claim 1 , wherein the at least one motor pump assembly and the at least one manifold are housed within a flexible reservoir.
10 . The system of claim 9 , wherein the flexible reservoir is made of elastomeric material.
11 . The system of claim 9 , wherein the flexible reservoir comprises a plurality of connections on a front end and a back end for receiving and releasing a hydraulic fluid.
12 . The system of claim 9 , wherein the flexible reservoir further comprises a plurality of tensioners connected to the flexible reservoir, the plurality of tensioners configured to apply a force to the flexible reservoir.
13 . The system of claim 12 , wherein the plurality of tensioners comprise one or more of a helical spring, a plate spring, or a bundle of springs.
14 . The system of claim 12 , wherein the plurality of tensioners are coupled to a first set of support structures and a second set of support structures.
15 . The system of claim 9 , wherein the flexible reservoir is configured to separate a hydraulic fluid from a medium in the pipe.
16 . The system of claim 1 , further comprising one or more winding modules coupled to the at least one manifold, wherein the one or more winding modules are configured to compensate for a movement of one or more hydraulic hoses.
17 . The system of claim 1 , further comprising one or more connectors in fluid communication with one or more hydraulic hoses which promote displacement of a hydraulic fluid of the at least one manifold to the main hydraulic cylinder and the one or more auxiliary cylinders.
18 . The system of claim 1 , wherein the at least one motor pump assembly further comprises:
one or more hydraulic pumps in fluid communication with the one or more hydraulic hoses; and
one or more electric motors configured to drive the one or more hydraulic pumps.
19 . The system of claim 1 , further comprising a plurality of cable protectors disposed over the one or more hydraulic hoses in the front and rear traction modules.
20 . A system for traction inside pipelines comprising:
at least one front traction module comprising:
a main hydraulic cylinder;
one or more leg sets coupled to the main hydraulic cylinder, wherein the one or more leg sets are configured to contact an internal surface of a pipe;
one or more guides coupled to the main hydraulic cylinder, wherein the one or more guides are configured to steer the main hydraulic cylinder within the pipe; and
one or more auxiliary cylinders coupled to the one or more leg sets via a flexible coupling;
at least one motor pump assembly coupled to the at least one front traction module; and
at least one manifold in fluid communication with the at least one motor pump assembly;
wherein the at least one motor pump assembly and the at least one manifold are housed within a flexible reservoir; and
wherein the flexible reservoir further comprises a plurality of tensioners connected to the flexible reservoir, the plurality of tensioners configured to apply a force to the flexible reservoir.
21 . A system for traction inside pipelines comprising:
at least one front traction module comprising:
a main hydraulic cylinder;
one or more leg sets coupled to the main hydraulic cylinder, wherein the one or more leg sets are configured to contact an internal surface of a pipe;
one or more guides coupled to the main hydraulic cylinder, wherein the one or more guides are configured to steer the main hydraulic cylinder within the pipe; and
one or more auxiliary cylinders coupled to the one or more leg sets via a flexible coupling;
at least one motor pump assembly coupled to the at least one front traction module; and
at least one manifold in fluid communication with the at least one motor pump assembly; and
one or more winding modules coupled to the at least one manifold,
wherein the one or more winding modules are configured to compensate for a movement of a plurality of hydraulic hoses.