IP Library › Granted Patent US 12,585,194
Granted Patent B2
US 12,585,194 · App. 18/332,192 · Granted Mar 24, 2026

Method and swapping tool

Inventors: Eugen Doetzel (Ulm, DE); Johannes Kruis (Oberkochen, DE); Benjamin Sigel (Aalen, DE); Dietmar Duerr (Dettingen, DE); Tobias Hegele (Aalen, DE); Alexander Ostendorf (Langenau, DE); Sebastian Henseler (Aalen, DE); Christian Beyrle (Aalen, DE); Christian Werner (Beek en Donk, NL); Alexander Kaniut (Remshalden, DE)
Assignee: Carl Zeiss SMT GmbH
G03F7/70258G02B27/62G21K1/06
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Quick Facts
Patent No.
US 12,585,194
App. No.
18/332,192
Granted
Mar 24, 2026
Kind
B2
Abstract

A method for swapping an optical system, such as a DUV mirror, of a projection exposure apparatus, comprises: a) raising the optical system along a centre axis of the optical system so that mount struts of the optical system pass out of contact with frame struts of a frame carrying the optical system; b) rotating the optical system about the centre axis so that the mount struts are arranged between the frame struts; c) lowering the optical system along the centre axis; and d) shifting the optical system perpendicularly to the centre axis so that the optical system is moved out of a housing.

Claims (59)

1 . A method of swapping an optical system of a projection exposure apparatus, the method comprising:

a) raising the optical system along a centre axis of the optical system so that mount struts of the optical system lose contact with frame struts of a frame carrying the optical system;

b) after a), rotating the optical system about the centre axis so that the mount struts are between the frame struts;

c) after b), lowering the optical system along the centre axis; and

d) after c), shifting the optical system perpendicularly to the centre axis so that the optical system is moved out of a housing.

2 . The method of claim 1 , wherein the optical system comprises a mirror.

3 . The method of claim 1 , wherein the optical system comprises a DUV mirror.

4 . The method of claim 1 , wherein, during c), the optical system is lowered so that the optical system is, as viewed along the centre axis, in a position which differs from a position of the optical system before a).

5 . The method of claim 4 , further comprising:

e) after d), swapping the optical system for a further optical system;

f) after e), shifting the further optical system perpendicularly to a centre axis of the further optical system so that the further optical system is moved into the housing;

g) after f), raising the further optical system along the centre axis of the further optical system;

h) after g), rotating the further optical system about the centre axis of the further optical system so that mount struts of the further optical system are above the frame struts; and

i) after h), lowering the further optical system along the centre axis of the further optical system so that the mount struts contact the frame struts.

6 . The method of claim 5 , further comprising, after i):

j) raising the further optical system along the centre axis of the further optical system so that the mount struts lose contact with the frame struts; and

k) after j), lowering the further optical system along the centre axis of the further optical system so that the mount struts contact the frame struts.

7 . The method of claim 6 , further comprising, after i) and before j), releasing a connection between the optical system and a swapping tool so that the mount struts are automatically positioned on the frame struts.

8 . The method of claim 7 , further comprising restoring the connection between the further optical system and the swapping tool raising the further optical system.

9 . The method of claim 8 , further comprising:

before a), detecting a pose of the optical system is detected; and

before e), transmitting the detected pose of the optical system to the further optical system.

10 . The method of claim 9 , further comprising, before i), using the swapping tool to adjust the pose of the further optical system.

11 . The method of claim 7 , further comprising:

before a), detecting a pose of the optical system is detected; and

before e), transmitting the detected pose of the optical system to the further optical system.

12 . The method of claim 1 , further comprising:

e) after d), swapping the optical system for a further optical system;

f) after e), shifting the further optical system perpendicularly to a centre axis of the further optical system so that the further optical system is moved into the housing;

g) after f), raising the further optical system along the centre axis of the further optical system;

h) after g), rotating the further optical system about the centre axis of the further optical system so that mount struts of the further optical system are above the frame struts; and

i) after h), lowering the further optical system along the centre axis of the further optical system so that the mount struts contact the frame struts.

13 . A swapping tool configured to swap an optical system of a projection exposure apparatus, the swapping tool comprising:

an xyz carrier configured to raise and lower the optical system along a centre axis of the optical system;

an rz carrier configured to rotate the optical system about the centre axis; and

an x frame configured to shift the optical system perpendicularly to the centre axis, wherein:

the xyz carrier is configured so that, when the xyz carrier raises the optical system along the centre axis, mount struts of the optical system lose contact with frame struts of a frame carrying the optical system;

the rz carrier is configured so that, when the mounts struts are not in contact with the frame struts and the rz carrier rotates the optical system about the centre axis, the mount struts are between the frame struts;

the xyz carrier is configured to lower the optical system along the centre axis when the mount struts are between the frame struts; and

the x frame is configured so that, when the mount struts are between the frame struts, the x frame shifts the optical system perpendicularly to the optical axis to move the optical system out of a housing of the projection exposure apparatus.

14 . The swapping tool of claim 13 , wherein the xyz carrier and the rz carrier are configured to adjust the optical system in six degrees of freedom.

15 . The swapping tool of claim 13 , wherein the x frame carries the xyz carrier, and the xyz carrier carries the rz carrier.

16 . The swapping tool of claim 13 , further comprising an adapter block connectable to the optical system.

17 . The swapping tool of claim 16 , wherein the rz carrier comprises a clamping device configured to releasably connect the rz carrier to the adapter block.

18 . The swapping tool of claim 17 , wherein the clamping device comprises clamping arms supported on a connection body of the rz carrier via leaf springs.

19 . The swapping tool of claim 18 , further comprising a sensor arrangement configured to detect a pose of the optical system.

20 . The swapping tool of claim 13 , further comprising a sensor arrangement configured to detect a pose of the optical system.

21 . An apparatus, comprising:

an optical system comprising mount struts;

a frame comprising frame struts in contact with the mount struts so that the frame carries the optical system; and

a swapping tool, comprising:

an xyz carrier configured to raise and lower the optical system along a centre axis of the optical system;

an rz carrier configured to rotate the optical system about the centre axis; and

an x frame configured to shift the optical system perpendicularly to the centre axis, wherein:

the xyz carrier is configured so that, when the xyz carrier raises the optical system along the centre axis, the mount struts lose contact with the frame struts;

the rz carrier is configured so that, when the mounts struts are not in contact with the frame struts and the rz carrier rotates the optical system about the centre axis, the mount struts are between the frame struts;

the xyz carrier is configured to lower the optical system along the centre axis when the mount struts are between the frame struts;

the x frame is configured so that, when the mount struts are between the frame struts, the x frame shifts the optical system perpendicularly to the optical axis to move the optical system out of a housing of the apparatus; and

the apparatus is a projection exposure apparatus.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 6, 2024
From: DOETZEL, EUGEN; KRUIS, JOHANNES; SIGEL, BENJAMIN; DUERR, DIETMAR; HEGELE, TOBIAS; OSTENDORF, ALEXANDER; HENSELER, SEBASTIAN; BEYRLE, CHRISTIAN; KANIUT, ALEXANDER
To: CARL ZEISS SMT GMBH
Reel/Frame 067649/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 6, 2024
From: WERNER, CHRISTIAN
To: DEMCON ADVANCED MECHATRONICS ENSCHEDE B.V.
Reel/Frame 067649/0127 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 6, 2024
From: DEMCON ADVANCED MECHATRONICS ENSCHEDE B.V.
To: CARL ZEISS SMT GMBH
Reel/Frame 067649/0158 →
Priority Claims (1)
DE 102022205972.7 · Jun 13, 2022 · national
Continuity (1)
Related Publication 20230400772A1 · Dec 14, 2023
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Office Action in German Appln. No. DE 102022205972.7, mailed on Oct. 25, 2022, 8 pages (with English translation). [cited by applicant]