Angled connector
A connector comprises a shield, a contact and a dielectric. The shield includes a first section extending in a first direction and a second section extending from the first section at a bend angle in a second direction. The dielectric is arranged within the shield and defines a first section extending in the first direction and a second section extending from the first section at the bend angle in the second direction. The contact is wholly arranged within the dielectric and includes a connecting end adapted to connect to a cable and a mating end adapted to engage with a mating contact. The mating end extends in the first direction and the connecting end extends from the mating end at the bend angle in the second direction.
1 . An angled connector, comprising:
a shield assembly, including:
a front shield having a first body section extending in a first direction; and
a rear shield fixed to the front shield, including:
a first rear body section extending in the first direction;
a second rear body section extending from the first rear body section at a bend angle with respect to the first direction, the front shield covering at least portions of the first and second rear body sections of the rear shield; and
a cover pivotable between an open position in which a contact is insertable into the shield assembly and a closed position in which the contact is enclosed within the shield assembly; and
an outer ferrule disposed around the second rear body section and the cover of the rear shield.
2 . The angled connector of claim 1 , wherein the front shield further includes a second body section extending from the first body section at the bend angle.
3 . The angled connector of claim 2 , wherein the second body section of the front shield defines locking surfaces protruding from lateral side thereof in a direction away from the rear shield.
4 . The angled connector of claim 1 , wherein the rear shield has a latch and the cover defines at least one detent for selectively engaging with the latch to secure the cover in the closed position.
5 . The angled connector of claim 1 , further comprising an angled dielectric disposed within the shield assembly.
6 . The angled connector of claim 5 , wherein the angled dielectric includes:
a first dielectric section extending in the first direction at least partially through the first rear body section of the rear shield and into the first body section of the front shield; and
a second dielectric section extending from the first dielectric section at the bend angle.
7 . The angled connector of claim 6 , further comprising at least one contact having a connecting portion adapted to connect to a cable and a mating portion adapted to engage with a mating contact, the mating portion extending in the first direction and the connecting portion extending from the mating portion at the bend angle.
8 . The angled connector of claim 7 , wherein the angled dielectric covers the at least one contact over its length.
9 . The angled connector of claim 7 , wherein the at least one contact includes a pair of contacts connected to a two-wire cable.
10 . A connector, comprising:
a shield having a first section extending in a first direction and a second section extending from the first section at a bend angle in a second direction;
a dielectric arranged within the shield and having a first section extending in the first direction and a second section extending from the first section at the bend angle in the second direction; and
a contact entirely arranged within the dielectric and having a connecting end adapted to connect to a cable and a mating end adapted to engage with a mating contact, the connecting end includes crimp wings, the mating end extending in the first direction and the connecting end extending from the mating end at the bend angle in the second direction.
11 . The connector of claim 10 , wherein:
the first section of the dielectric extends beyond the mating end of the contact in the first direction; and
the second section of the dielectric extends beyond the connecting end of the contact in the second direction.
12 . The connector of claim 10 , wherein:
the mating end of the contact includes a socket having a split lead-in;
the mating end of the contact includes crimp wings; and
an intermediate portion of the contact forms the bend angle between the connecting end and the mating end.
13 . The connector of claim 10 , wherein the dielectric comprises a monolithic component.
14 . The connector of claim 10 , wherein the shield includes:
a front shield having a first body section extending in the first direction; and
a rear shield fixed to the front shield, including:
a first rear body section extending in the first direction; and
a second rear body section extending from the first rear body second at the bend angle in the second direction, the front shield covering at least portions of the first and second rear body sections of the rear shield.
15 . The connector of claim 14 , wherein the front shield further includes a second body section extending from the first body section at the bend angle in the second direction and at least partially covering the second rear body section.
16 . A method of assembling an angled connector, comprising:
providing a cable having a wire;
crimping a contact onto the wire;
after the step of crimping the contact, bending the contact;
inserting the bent contact into a dielectric, the dielectric covering the contact over its complete length;
inserting the dielectric into a shield; and
crimping an outer ferrule onto the cable and the shield.
17 . The method of claim 16 , wherein the step of bending the contact includes creating a bend at a bend angle between a connection portion of the contact and the crimped wire.
18 . The method of claim 16 , further comprising the step of forming the shield, including:
forming a front shield having a first body section extending in a first direction;
forming a rear shield including a first rear body section extending in the first direction, and a second rear body section extending from the first rear body second at the bend angle, the front shield covering at least portions of the first and second rear body sections of the rear shield; and
prior to the step of inserting the dielectric into the shield, fixing the front shield to the rear shield via at least one of crimping or welding.
19 . An angled connector, comprising:
a shield assembly, including:
a front shield having a first body section extending in a first direction; and
a rear shield fixed to the front shield, including:
a first rear body section extending in the first direction; and
a second rear body section extending from the first rear body section at a bend angle with respect to the first direction, the front shield covering at least portions of the first and second rear body sections of the rear shield; and
a pair of contacts, each contact having a connecting portion adapted to connect to a cable and a mating portion adapted to engage with a mating contact.