IP Library › Granted Patent US 12,589,664
Granted Patent B2
US 12,589,664 · App. 17/931,958 · Granted Mar 31, 2026

Charge coupler

Inventors: Nasser Noormohammadi (Long Beach, CA); Kevin Sze (Portland, OR); Tyler Jay Erikson (Torrance, CA); Travis Elliot Stewart (Carson, CA); Alexander Michael Kwan (Redondo Beach, CA); Kyle Robert Underhill (Los Angeles, CA); Kush Upreti (Irvine, CA); Ellen Marie Hilgersom (Santa Cruz, CA); Robin John Moore (Colchester, GB)
Assignee: Rivian IP Holdings, LLC
B60L53/16H01R13/701
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Quick Facts
Patent No.
US 12,589,664
App. No.
17/931,958
Granted
Mar 31, 2026
Kind
B2
Abstract

A charge coupler with integrated electrical and mechanical disconnect switching can include a first member. A charging coupler can include a first member and a second member. The second member can be coupled at a first end with the first member. A charging coupler can include a first switch disposed at the first member and operable to cause, in response to a movement of the second member to a first angle with the first member that engages the first switch, a charging device to electrically decouple the charging device from a vehicle. A charging coupler can include a second switch disposed at the first member and operable to cause, in response to a movement of the second member to a second angle with the first member that engages the second switch, the charging device to mechanically decouple the charging device from the vehicle.

Claims (46)

1 . An apparatus, comprising:

a charging coupler having a first member and a second member;

the second member coupled at a first end of the second member with the first member, and the second member configured to rotationally move relative to the first member;

a first switch disposed at the first member and operable to cause, in response to a first movement of the second member rotationally to a first angle with the first member that engages the first switch, a charging device to electrically decouple the charging device from a vehicle; and

a second switch disposed at the first member and operable to cause, in response to a second movement of the second member rotationally to a second angle with the first member that engages the second switch, the charging device to mechanically decouple the charging device from the vehicle.

2 . The apparatus of claim 1 , comprising:

a second end of the second member configured to rotate toward the first member, the second end of the second member distal to the first end of the second member.

3 . The apparatus of claim 1 , comprising:

the second member configured to rotate to the first angle and cause the first switch to engage, the second switch being disengaged.

4 . The apparatus of claim 1 , comprising:

the second member configured to rotate to the second angle and cause the first switch to engage, and causing the second switch to engage.

5 . The apparatus of claim 1 , comprising:

the first member having a first end configured to mechanically couple with the charging device.

6 . The apparatus of claim 1 , comprising:

the second member configured to electrically couple with the charging device via the second switch.

7 . The apparatus of claim 1 , comprising:

a protrusion disposed on the second member and extending in a direction perpendicular to the first member; and

the protrusion moveable, in response to one or more of the first movement or the second movement, to a position at least partially surrounded by a receptacle that defines an opening in the first member.

8 . The apparatus of claim 1 , comprising:

the second member configured to rotate to the first angle, via a movement of a protrusion disposed on the second member, into a position at least partially surrounded by a receptacle defining an opening in the first member.

9 . The apparatus of claim 1 , comprising:

the second member configured to rotate to the second angle, via a movement of a protrusion disposed on the second member, into a position at least partially surrounded by a receptacle defining an opening in the first member.

10 . A method of operating a charge coupler having a charge controller, the method comprising:

moving a second member, coupled with a first member, to a first angle via a first rotational movement of the second member, the second member coupled at a first end of the second member with the first member, and the second member configured to rotationally move relative to the first member;

engaging, in response to moving the second member to the first angle, a first switch disposed at the first member;

causing, in response to engaging the first switch, a charging device to decouple the charging device from a vehicle;

moving the second member to a second angle via a second rotational movement of the second member;

engaging, in response to moving the second member to the second angle, a second switch disposed at the first member; and

causing, in response to engaging the second switch, the charging device to mechanically decouple the charging device from the vehicle.

11 . The method of claim 10 , comprising:

attaching, by a coupler at a second end of the first member distal to the first end of the first member, the first member with the charging device.

12 . The method of claim 10 , comprising:

electrically connecting the vehicle with the charging device.

13 . The method of claim 10 , comprising:

moving a protrusion to a position at least partially surrounded by a receptacle that defines an opening in the first member, the protrusion disposed on the second member and extending in a direction perpendicular to a length of the second member.

14 . The method of claim 10 , comprising:

moving a protrusion disposed on the second member into a position at least partially surrounded by a receptacle defining an opening in the first member.

15 . The method of claim 10 , comprising:

moving a protrusion disposed on the second member into a position at least partially surrounded by a receptacle defining an opening in the first member.

16 . A system, comprising:

a charging coupler to connect a charger to a vehicle to deliver power between the charger and the vehicle, the charging coupler comprising:

a latch to lock the charging coupler to the vehicle;

a first member;

a second member coupled at a first end of the second member with the first member, and the second member configured to rotationally move relative to the first member;

a first switch disposed at the first member and operable to cause, in response to a first movement of the second member rotationally to a first angle with the first member that engages the first switch, the charger to electrically decouple the charger from the vehicle; and

a second switch disposed at the first member and operable to cause, in response to a second movement of the second member rotationally to a second angle with the first member that engages the second switch, the charger to mechanically decouple the charger from the vehicle.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 14, 2022
From: NOORMOHAMMADI, NASSER; SZE, KEVIN; ERIKSON, TYLER JAY; STEWART, TRAVIS ELLIOT; KWAN, ALEXANDER MICHAEL; UNDERHILL, KYLE ROBERT; UPRETI, KUSH; HILGERSOM, ELLEN MARIE; MOORE, ROBIN JOHN
To: RIVIAN AUTOMOTIVE, LLC
Reel/Frame 061091/0566 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 14, 2022
From: RIVIAN AUTOMOTIVE, LLC
To: RIVIAN IP HOLDINGS, LLC
Reel/Frame 061091/0609 →
Continuity (1)
Related Publication 20240083269A1 · Mar 14, 2024
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