IP Library › Granted Patent US 12,590,461
Granted Patent B2
US 12,590,461 · App. 19/187,660 · Granted Mar 31, 2026

Adhesive composition and associated method

Inventors: Laxman Gurung (Parsippany, NJ); Lingtao Yu (Summit, NJ)
Assignee: BMIC LLC
E04D15/07B05B9/0403
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Quick Facts
Patent No.
US 12,590,461
App. No.
19/187,660
Granted
Mar 31, 2026
Kind
B2
Abstract

A method includes obtaining a spray device having a pump and a container containing an adhesive composition that does not include a propellant, operating the pump to pressurize the adhesive composition in the container to a pressure of 1 psi to 200 psi, spraying the adhesive composition from the container onto a roofing substrate to form an adhesive layer on the roofing substrate, and applying a roofing material to the adhesive layer on the roofing substrate.

Claims (53)

1 . A method comprising:

obtaining a spray device,

wherein the spray device comprises:

a pump; and

a container,

wherein the container contains an adhesive composition,

 wherein the adhesive composition does not comprise a propellant;

 wherein the adhesive composition has a viscosity of 2000 cP or less, when measured at a temperature of 25° C. using a Brookfield viscometer with a spindle #2 and a viscometer speed of 20 RPM for 1 minute;

 wherein a solids content of the adhesive composition is 2.5% to 90% by weight based on a total weight of the adhesive composition;

operating the pump to pressurize the adhesive composition in the container to a pressure of 1 psi to 200 psi;

spraying the adhesive composition from the container onto a roofing substrate to form an adhesive layer on the roofing substrate; and

applying a roofing material to the adhesive layer.

2 . The method of claim 1 , wherein the spraying comprising spraying the adhesive composition at a coverage rate of 500 ft 2 to 2000 ft 2 per 5 gallons of the adhesive composition.

3 . The method of claim 1 , wherein the adhesive layer has a thickness of 1 mil to 200 mils.

4 . The method of claim 1 , wherein the spraying comprises spraying the adhesive composition from the container at a rate of 0.1 GPM to 5 GPM.

5 . The method of claim 1 , wherein the roofing substrate comprises at least one of a wood, a coverboard, a polyisocyanurate board, a fiberglass insulation board, a metal, a gypsum board, a concrete, or any combination thereof.

6 . The method of claim 1 , wherein the pump comprises a pump powered by at least one of electricity, a battery, or any combination thereof.

7 . The method of claim 1 , wherein the roofing material comprises at least one of an underlayment, an insulation board, a roofing membrane, or any combination thereof.

8 . The method of claim 1 , wherein a solids content of the adhesive composition is 30% to 90% by weight based on a total weight of the adhesive composition.

9 . The method of claim 1 , wherein a solids content of the adhesive composition is 50% to 90% by weight based on a total weight of the adhesive composition.

10 . A method comprising:

obtaining a container,

wherein the container contains an adhesive composition,

wherein the adhesive composition does not comprise a propellant;

wherein the adhesive composition has a viscosity of 2000 cP or less, when measured at a temperature of 25° C. using a Brookfield viscometer with a spindle #2 and a viscometer speed of 20 RPM for 1 minute;

wherein a solids content of the adhesive composition is 2.5% to 90% by weight based on a total weight of the adhesive composition;

obtaining a pump;

connecting the container with the pump to obtain a spray device;

operating the pump to pressurize the adhesive composition in the container to a pressure of 1 psi to 200 psi;

spraying the adhesive composition from the container onto a roofing substrate to form an adhesive layer on the roofing substrate; and

applying a roofing material to the adhesive layer.

11 . The method of claim 10 , wherein the spraying comprising spraying the adhesive composition at a coverage rate of 500 ft 2 to 2000 ft 2 per 5 gallons of the adhesive composition.

12 . The method of claim 10 , wherein the adhesive layer has a thickness of 1 mil to 200 mils.

13 . The method of claim 10 , wherein the spraying comprises spraying the adhesive composition from the container at a rate of 0.1 GPM to 5 GPM.

14 . The method of claim 10 , wherein a solids content of the adhesive composition is 30% to 90% by weight based on a total weight of the adhesive composition.

15 . The method of claim 10 , wherein a solids content of the adhesive composition is 50% to 90% by weight based on a total weight of the adhesive composition.

16 . A method comprising:

obtaining an adhesive composition,

wherein the adhesive composition does not comprise a propellant;

wherein the adhesive composition has a viscosity of 2000 cP or less, when measured at a temperature of 25° C. using a Brookfield viscometer with a spindle #2 and a viscometer speed of 20 RPM for 1 minute;

wherein a solids content of the adhesive composition is 2.5% to 90% by weight based on a total weight of the adhesive composition;

obtaining a spray device,

wherein the spray device comprises:

a pump; and

a container;

filling at least a portion of the container with the adhesive composition;

operating the pump to pressurize the adhesive composition in the container to a pressure of 1 psi to 200 psi;

spraying the adhesive composition from the container onto a roofing substrate to form an adhesive layer on the roofing substrate; and

applying a roofing material to the adhesive layer on the roofing substrate.

17 . The method of claim 16 , wherein the spraying comprising spraying the adhesive composition at a coverage rate of 500 ft 2 to 2000 ft 2 per 5 gallons of the adhesive composition.

18 . The method of claim 16 , wherein the adhesive layer has a thickness of 1 mil to 200 mils.

19 . The method of claim 16 , wherein the spraying comprises spraying the adhesive composition from the container at a rate of 0.1 GPM to 5 GPM.

20 . The method of claim 16 , wherein a solids content of the adhesive composition is 30% to 90% by weight based on a total weight of the adhesive composition.

Continuity (2)
Provisional Application 63638178 · Apr 24, 2024
Related Publication 20250333963A1 · Oct 30, 2025
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