IP Library Granted Patent US 12,590,571
Granted Patent B2
US 12,590,571 · App. 18/938,042 · Granted Mar 31, 2026

Bearing for a wind turbine, method for monitoring an anomaly in a bearing of a wind turbine, system for monitoring an anomaly in a bearing of a wind turbine and wind turbine

Inventors: Sriram Jayaraman (Chennai, IN); Arumugam Muthaiyan (Chennai, IN)
Assignee: Nordex Energy SE & Co. KG
F03D80/70F03D7/042F16C19/522F16C2360/31
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Quick Facts
Patent No.
US 12,590,571
App. No.
18/938,042
Granted
Mar 31, 2026
Kind
B2
Abstract

A bearing for a wind turbine includes a first ring and a second ring. The first ring and the second ring are rotatably arranged relative to each other around a rotational axis. A reference element and a sensor element are applied to the first ring. The sensor is configured to detect a geometrical change of the reference element.

Claims (60)

1 . A bearing for a wind turbine, the bearing defining a rotational axis and comprising:

a first ring and a second ring rotatably arranged relative to each other about said rotational axis;

a reference element applied to said first ring;

a sensor applied to said first ring; and,

said sensor being configured to detect a geometrical change of said reference element;

said reference element having a first portion fixed to said first ring and a second portion spaced apart from said first portion;

said second portion being arranged movably relative to said first ring; and,

wherein said sensor is configured to measure a displacement of said second portion of said reference element relative to said sensor.

2 . The bearing of claim 1 , wherein:

said reference element is an elongated element extending in a circumferential direction at least partially around said rotational axis;

said sensor is fixed to said first ring; and,

said displacement of said second portion relative to said sensor is a circumferential displacement of said second portion of said reference element relative to said sensor.

3 . The bearing of claim 2 , further comprising:

a fixture including a restraint and a spring having first and second ends;

one end of said spring being fixed to said restraint and the other end of said spring being fixed to said second portion of said reference element;

said restraint being fixed to said first ring; and,

said spring facilitating a relative movement between said restraint and said second portion of said reference element.

4 . The bearing of claim 2 , wherein:

said reference element is wound around said rotational axis; and,

said second portion of said reference element projects beyond said first portion of said reference element in the circumferential direction.

5 . The bearing of claim 2 , wherein said reference element is non-deformable in the circumferential direction.

6 . The bearing of claim 1 , wherein:

said reference element is an elongated element extending in a circumferential direction at least partially around the rotational axis;

said reference element is deformable in the circumferential direction;

said sensor is configured to detect a deformation of said reference element; and,

said sensor is at least one of: i) attached to said reference element; and, ii) embedded into said reference element.

7 . The bearing of claim 1 , wherein the sensor is at least one of a position sensor, a motion sensor, a proximity sensor, and a limit switch selected from at least one of an optical sensor, an electrical sensor, an electro-mechanical sensor, a magnetic sensor, an electro-magnetic radiation-based sensor, and an acoustic sensor.

8 . The bearing of claim 1 , wherein the reference element is supported by at least one support.

9 . A method for monitoring an anomaly in a bearing of a wind turbine, the bearing defining a rotational axis and including: a first ring and a second ring rotatably arranged relative to each other about said rotational axis; a reference element applied to said first ring, said reference element having a first portion fixed to said first ring and a second portion spaced apart from said first portion, said second portion being arranged movably relative to said first ring; a sensor applied to said first ring; and, said sensor being configured to detect a geometrical change of said reference element by measuring a displacement of said second portion relative to said sensor; the method comprising the steps of:

providing first information representative of the geometrical change of the reference element wherein the first information is determined in dependence upon the geometrical change detected by the sensor;

determining second information depending on the first information wherein the second information is representative of whether the geometrical change exceeds a threshold; and,

when the geometrical change exceeds the threshold, then generating an output signal indicative of at least one of: an anomaly present in the bearing and a propagation of the anomaly.

10 . The method of claim 9 , further comprising the step of:

providing third information representative of an operating condition associated with the wind turbine; and,

wherein the second information is also determined in dependence upon the third information by setting the threshold in dependence upon the operating condition.

11 . The method of claim 10 , wherein the operating condition is at least one of:

a temperature, a rotational speed of the bearing, a pretension applied to the first ring, a force acting on the bearing, a stress induced in the first ring, and a pitch angle.

12 . The method of claim 9 , wherein: the output signal is configured to cause one of: a generation of a noticeable warning signal, a change of an operating parameter associated with operation of the wind turbine, and an emergency shutdown of the wind turbine.

13 . A system for monitoring an anomaly in a bearing of a wind turbine, the bearing including a first ring and a second ring being rotatably arranged relative to each other around a rotational axis, the system comprising:

a reference element applied to the first ring;

a sensor applied to said first ring;

the sensor being configured to detect a geometrical change of the reference element;

a control unit communicatively coupled to the sensor and configured to: provide first information representative of the geometrical change of the reference element; and,

the first information being determined in dependence upon the geometrical change detected by the sensor;

said reference element having a first portion fixed to said first ring and a second portion spaced apart from said first portion;

said second portion being arranged movably relative to said first ring; and,

wherein said sensor is configured to measure a displacement of said second portion of said reference element relative to said sensor.

14 . The system of claim 13 , wherein the control unit is further configured to:

determine second information in dependence upon the first information, wherein the second information is representative of whether the geometrical change exceeds a threshold, and, when the threshold is exceeded, then generate an output signal indicative of at least one of an anomaly present in the bearing and a propagation of the anomaly in the bearing.

15 . A wind turbine comprising a system for monitoring an anomaly in a bearing of a wind turbine, the bearing including a first ring and a second ring being rotatably arranged relative to each other around a rotational axis, the system including:

a reference element applied to the first ring;

a sensor applied to said first ring;

the sensor being configured to detect a geometrical change of the reference element;

a control unit communicatively coupled to the sensor and configured to: provide first information representative of the geometrical change of the reference element; and,

the first information being determined in dependence upon the geometrical change detected by the sensor;

said reference element having a first portion fixed to said first ring and a second portion spaced apart from said first portion;

said second portion being arranged movably relative to said first ring; and,

wherein said sensor is configured to measure a displacement of said second portion of said reference element relative to said sensor.

16 . The wind turbine of claim 15 , wherein the control unit is further configured to:

determine second information in dependence upon the first information, wherein the second information is representative of whether the geometrical change exceeds a threshold, and, when the threshold is exceeded, then generate an output signal indicative of at least one of an anomaly present in the bearing and a propagation of the anomaly in the bearing.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 14, 2024
From: JAYARAMAN, SRIRAM; MUTHAIYAN, ARUMUGAM
To: NORDEX ENERGY SE & CO. KG
Reel/Frame 069257/0508 →
Priority Claims (1)
EP 23217539 · Dec 18, 2023 · regional
Continuity (1)
Related Publication 20250198394A1 · Jun 19, 2025
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