Generating power from recycled hydrocarbon gas
Techniques for generating electric power for well site operations include processing a hydrocarbon fluid produced from a subterranean formation, through a wellbore, and to a terranean surface into at least one acid gas; processing the at least one acid gas into hydrogen; generating, with the hydrogen, electrical power from a hydrogen engine; and providing the generated electrical power for use or storage to power at least one electrically-operated machine to perform at least one well site operation.
1 . A method of generating electric power for well site operations, comprising:
processing a hydrocarbon fluid produced from a subterranean formation, through a wellbore, and to a terranean surface into at least one acid gas;
processing the at least one acid gas into hydrogen;
generating, with the hydrogen, electrical power from a hydrogen engine;
providing a first portion of the generated electrical power to power at least one electrically-operated machine to perform at least one well site operation at a well site that is remote from and electrically decoupled from an electrical grid or public utility; and
simultaneously with providing the generated electrical power to power at least one electrically-operated machine to perform the at least one well site operation at the well site, providing a second portion of the generated electrical power to charge at least one rechargeable battery.
2 . The method of claim 1 , wherein the at least one acid gas comprises hydrogen sulfide, and processing the at least one acid gas into the hydrogen comprises converting the hydrogen sulfide into the hydrogen through a Claus reaction, comprising:
processing the hydrogen sulfide and oxygen into water and sulfur dioxide;
processing the sulfur dioxide and the hydrogen sulfide into sulfur and water; and
processing the water into the hydrogen and oxygen.
3 . The method of claim 1 , wherein the at least one acid gas comprises hydrogen sulfide, and processing the at least one acid gas into the hydrogen comprises converting the hydrogen sulfide into the hydrogen through an electrolytic reaction, comprising:
processing the hydrogen sulfide and at least two electrons to produce sulfur at an anode of an electrolysis cell of the electrolytic reaction and the hydrogen at a cathode of the electrolysis cell.
4 . The method of claim 1 , wherein the at least one acid gas comprises hydrogen sulfide, and processing the at least one acid gas into the hydrogen comprises converting the hydrogen sulfide into the hydrogen through a thermal decomposition reaction, comprising:
dissociating, with heat from an external heat source or a microwave source, the hydrogen sulfide into the hydrogen and sulfur.
5 . The method of claim 4 , further comprising enhancing the dissociation with a catalyst.
6 . The method of claim 1 , wherein the at least one acid gas comprises hydrogen sulfide, and processing the at least one acid gas into the hydrogen comprises converting the hydrogen sulfide into the hydrogen through a biological reaction, comprising:
introducing one or more microorganisms to the hydrogen sulfide; and
producing the hydrogen and sulfur from the hydrogen sulfide through one or more biological processes performed with the one or more microorganisms.
7 . The method of claim 1 , wherein generating, with the hydrogen, electrical power from the hydrogen engine comprises:
introducing the hydrogen and atmospheric air into at least one fuel cell of the hydrogen engine;
converting the hydrogen into positively and negatively charged hydrogen ions in the at least one fuel cell;
flowing the positively charged hydrogen ions from an anode of the at least one fuel cell to a cathode of the at least one fuel cell to generate an electrical current to produce the electrical power; and
producing water from the at least one fuel cell by combining the negatively charged hydrogen ions with the atmospheric air.
8 . The method of claim 7 , wherein providing the second portion of the generated electrical power to charge at least one rechargeable battery comprises:
electrically connecting the at least one rechargeable battery to the at least one fuel cell; and
electrically charging the at least one rechargeable battery with the produced electrical power from the at least one fuel cell.
9 . The method of claim 8 , further comprising, subsequent to electrically charging the at least one rechargeable battery with the produced electrical power from the at least one fuel cell:
delivering the charged at least one rechargeable battery to the well site;
electrically connecting the charged at least one rechargeable battery to an electrically-operated machine at the well site; and
operating the electrically-operated machine at the well site to perform the well site operation with the charged at least one rechargeable battery.
10 . The method of claim 7 , wherein providing the first portion of the generated electrical power to power the at least one electrically-operated machine to perform the at least one well site operation at the well site comprises:
directly connecting the at least one fuel cell to the at least one electrically-operated machine at the well site; and
operating the electrically-operated machine at the well site to perform the well site operation with the produced electrical power.
11 . The method of claim 10 , wherein the electrically-operated machine comprises at least one of a hydraulic fracturing pump, a hydraulic fracturing blender, a logging machine, a wireline machine, an electrical submersible pump, a sub-surface fluid pump, or a sand system.
12 . An electric power generation system for well site operations, comprising:
a hydrocarbon processing sub-assembly configured to process a hydrocarbon fluid produced from a subterranean formation, through a wellbore, and to a terranean surface into at least one acid gas;
an acid gas processing sub-assembly configured to receive the at least one acid gas from the hydrocarbon processing sub-assembly and process the at least one acid gas into hydrogen;
at least one hydrogen engine configured to generate electrical power from the hydrogen processed by the acid gas processing sub-assembly to power at least one electrically-operated machine with a first portion of the generated electrical power to perform at least one well site operation at a well site that is remote from and electrically decoupled from an electrical grid or public utility; and
at least one power storage unit configured to electrically couple to the at least one hydrogen engine to receive and store a second portion of the generated electrical power simultaneously with powering the at least one electrically-operated machine with the first portion of the generated electrical power for delivery to the well site.
13 . The electric power generation system of claim 12 , wherein the at least one acid gas comprises hydrogen sulfide, and the acid gas processing sub-assembly is configured to convert the hydrogen sulfide into the hydrogen through a Claus reaction by performing operations comprising:
processing the hydrogen sulfide and oxygen into water and sulfur dioxide;
processing the sulfur dioxide and the hydrogen sulfide into sulfur and water; and
processing the water into the hydrogen and oxygen.
14 . The electric power generation system of claim 12 , wherein the at least one acid gas comprises hydrogen sulfide, and the acid gas processing sub-assembly is configured to convert the hydrogen sulfide into the hydrogen through an electrolytic reaction by performing operations comprising:
processing the hydrogen sulfide and at least two electrons to produce sulfur at an anode of an electrolysis cell of the electrolytic reaction and the hydrogen at a cathode of the electrolysis cell.
15 . The electric power generation system of claim 12 , wherein the at least one acid gas comprises hydrogen sulfide, and the acid gas processing sub-assembly is configured to convert the hydrogen sulfide into the hydrogen through a thermal decomposition reaction by performing operations comprising:
dissociating, with heat from an external heat source or a microwave source, the hydrogen sulfide into the hydrogen and sulfur.
16 . The electric power generation system of claim 15 , wherein the acid gas processing sub-assembly is configured to convert the hydrogen sulfide into the hydrogen through the thermal decomposition reaction by enhancing the dissociation with a catalyst.
17 . The electric power generation system of claim 12 , wherein the at least one acid gas comprises hydrogen sulfide, and the acid gas processing sub-assembly is configured to convert the hydrogen sulfide into the hydrogen through a biological reaction by performing operations comprising:
introducing one or more microorganisms to the hydrogen sulfide; and
producing the hydrogen and sulfur from the hydrogen sulfide through one or more biological processes performed with the one or more microorganisms.
18 . The electric power generation system of claim 12 , wherein the at least one hydrogen engine comprises at least one fuel cell, and the at least one hydrogen engine is configured to generate electrical power from the hydrogen processed by the acid gas processing sub-assembly by performing operations comprising:
introducing the hydrogen and atmospheric air into the at least one fuel cell;
converting the hydrogen into positively and negatively charged hydrogen ions in the at least one fuel cell;
flowing the positively charged hydrogen ions from an anode of the at least one fuel cell to a cathode of the at least one fuel cell to generate an electrical current to produce the electrical power; and
producing water from the at least one fuel cell by combining the negatively charged hydrogen ions with the atmospheric air.
19 . The electric power generation system of claim 18 , wherein the at least one power storage unit comprises at least one rechargeable battery electrically connected to the at least one fuel cell, and the at least one fuel cell is configured to electrically charge the at least one rechargeable battery with the produced electrical power from the at least one fuel cell.
20 . The electric power generation system of claim 19 , wherein the at least one rechargeable battery is configured to electrically connect to the electrically-operated machine at the well site to operate the electrically-operated machine at the well site to perform a well site operation with the charged at least one rechargeable battery.
21 . The electric power generation system of claim 18 , wherein the at least one fuel cell is configured to electrically connect to the electrically-operated machine at the well site to operate the electrically-operated machine at the well site to perform the well site operation with the produced electrical power.
22 . The electric power generation system of claim 21 , wherein the electrically-operated machine comprises at least one of a hydraulic fracturing pump, a hydraulic fracturing blender, a logging machine, a wireline machine, an electrical submersible pump, a sub-surface fluid pump, or a sand system.
23 . An electric power generation system for well site operations, comprising:
a hydrocarbon processing sub-assembly configured to process a hydrocarbon fluid produced from a subterranean formation, through a wellbore, and to a terranean surface into hydrogen sulfide;
means for processing the hydrogen sulfide into hydrogen;
at least one hydrogen fuel cell configured to generate electrical power from the hydrogen;
at least one rechargeable battery configured to electrically couple to the at least one hydrogen fuel cell to receive and store a first portion of the generated electrical power for delivery to a well site that is remote from and electrically decoupled from an electrical grid or public utility; and
at least one electrically-operated machine operable with a second portion of the generated electrical power to perform at least one well site operation at the well site simultaneously with delivery of the at least one rechargeable battery to the well site.
24 . The electric power generation system of claim 23 , wherein the means for processing comprises at least one of:
means for processing the hydrogen sulfide into hydrogen through a Claus reaction;
means for processing the hydrogen sulfide into hydrogen through a thermal decomposition reaction;
means for processing the hydrogen sulfide into hydrogen through a biological reaction; or
means for processing the hydrogen sulfide into hydrogen through an electrolytic reaction.
25 . The electric power generation system of claim 23 , wherein the means for processing the hydrogen sulfide into hydrogen comprises means for processing the hydrogen sulfide into sulfur.
26 . The electric power generation system of claim 25 , wherein the sulfur is usable to generate additional electrical power with an outlet gas desulfurization unit through a desulfurization reaction.