IP Library › Granted Patent US 12,598,414
Granted Patent B2
US 12,598,414 · App. 18/542,851 · Granted Apr 7, 2026

System and method for generating an audio signal

Inventor: Mordehai Margalit (Zichron Yaaqov, IL)
Assignee: SONICEDGE LTD.
H04R1/20
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Quick Facts
Patent No.
US 12,598,414
App. No.
18/542,851
Granted
Apr 7, 2026
Kind
B2
Abstract

Techniques described herein generally relate to generating an audio signal with a speaker device. The speaker device includes a first conductive layer with a plurality of center structures and springs; a second conductive layer with a plurality of perforations; and electrical isolation rings; a third conductive layer with a plurality of center structures and springs; and a dielectric layer. The first, second and third conductive layers are in physical contact with the dielectric layer and are electrically isolated from each other.

Claims (28)

1 . A speaker device comprising:

a first conductive layer with a plurality of first center structures and first springs coupled to the first center structures;

a second conductive layer with a plurality of perforations; and electrical isolation rings;

a third conductive layer with a plurality of second center structures and second springs coupled to the second center structures; and

a dielectric layer;

wherein the first, second and third conductive layers are in physical contact with the dielectric layer and are electrically isolated from each other.

2 . The speaker device of claim 1 , wherein the second conductive layer is physically connected to the dielectric layer at its perimeter with at least 70 percent of its perimeter and is constructed and arranged to restrict airflow from a bottom side of the second conductive layer to a top side of the second conductive layer to substantially a set of perforations in the second conductive layer.

3 . The speaker device of claim 1 , wherein the second conductive layer is physically connected to the dielectric layer at its perimeter with any of at least 60 percent; at least 80 percent; at least 90 percent of its perimeter and restricts airflow from a bottom side of the second conductive layer to a top side of the second conductive layer to substantially a set of perforations in the second conductive layer.

4 . The speaker device of claim 1 , wherein the conductive layers are any of polysilicon; doped polysilicon; Aluminum (Al); Aluminum-Copper alloys (AlCu); Aluminum-Silicon-Copper alloys (AlSiCu); or Nickel (Ni).

5 . The speaker device of claim 1 wherein the dielectric layer material is any of silicon mononitride (SiN); silicon-rich nitride (SiRN); titanium nitride (TiN); tantalum oxide (TaO); tantalum nitride (TaN); aluminum oxide (AlOx); or silicon dioxide (SiO2).

6 . The speaker device of claim 1 , wherein each of the first and second center structures has a radially symmetric shape.

7 . The speaker device of claim 1 , wherein the first springs and first center structures comprise a first mechanical structure with a mechanical resonant frequency of one of: less than 200 KHz; 200-300 KHz; 300-400 KHz; above 400 KHz; above 600 KHz; or above 1 MHz.

8 . The speaker device of claim 1 , wherein the second springs and second center structures comprise a second mechanical structure with a mechanical resonant frequency of one of: less than 200 KHz; 200-300 KHz; 300-400 KHz; above 400 KHz; above 600 KHz; or above 1 MHz.

9 . A speaker device comprising:

a first conductive layer with a plurality of first center structures and first springs coupled to the first center structures;

a second conductive layer with a plurality of perforations; and electrical isolation rings;

a third conductive layer with a plurality of second center structures and second springs coupled to the second center structures; and

a dielectric layer;

a substrate, wherein the substrate and dielectric includes at least one through hole; and

wherein the first, second and third conductive layers are in physical contact with the dielectric layer and are electrically isolated from each other.

10 . The speaker device of claim 9 , wherein the second conductive layer is physically connected to the dielectric layer at its perimeter with at least 70 percent of its perimeter and is constructed and arranged to restrict airflow from a bottom side of the second conductive layer to a top side of the second conductive layer to substantially a set of perforations in the second conductive layer.

11 . The speaker device of claim 9 , wherein the second conductive layer is physically connected to the dielectric layer at its perimeter with any of at least 60 percent; at least 80 percent; at least 90 percent of its perimeter and restricts airflow from a bottom side of the second conductive layer to a top side of the second conductive layer to substantially a set of perforations in the second conductive layer.

12 . The speaker device of claim 9 , wherein the conductive layers are any of polysilicon; doped polysilicon; Aluminum (Al); Aluminum-Copper alloys (AlCu); Aluminum-Silicon-Copper alloys (AlSiCu); or Nickel (Ni).

13 . The speaker device of claim 9 wherein the dielectric layer material is any of silicon mononitride (SiN); silicon-rich nitride (SiRN);

titanium nitride (TiN); tantalum oxide (TaO); tantalum nitride (TaN); aluminum oxide (AlOx); or silicon dioxide (SiO2).

14 . The speaker device of claim 9 , wherein each of the first and second center structures has a radially symmetric shape.

15 . The speaker device of claim 9 , wherein the first springs and first center structures comprise a first mechanical structure with a mechanical resonant frequency of one of: less than 200 KHz; 200-300 KHz; 300-400 KHz; above 400 KHz; above 600 KHz; or above 1 MHz.

16 . The speaker device of claim 9 , wherein the second springs and second center structures comprise a second mechanical structure with a mechanical resonant frequency of one of: less than 200 KHz; 200-300 KHz; 300-400 KHz; above 400 KHz; above 600 KHz; or above 1 MHz.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 18, 2023
From: MARGALIT, MORDEHAI
To: SONICEDGE LTD.
Reel/Frame 065893/0280 →
Continuity (2)
Provisional Application 63433507 · Dec 19, 2022
Related Publication 20240205590A1 · Jun 20, 2024
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