IP Library › Granted Patent US 12,603,438
Granted Patent B2
US 12,603,438 · App. 18/193,527 · Granted Apr 14, 2026

Quasi-helical antennas and associated manufacturing methods

Inventors: Kevin W. Patrick (Tucson, AZ); Sergio E. Cardona, Jr. (Tucson, AZ)
Assignee: ELECTRONIC DESIGN & DEVELOPMENT, CORP.
H01Q11/08H05K3/10H05K3/4038H05K3/4644
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Quick Facts
Patent No.
US 12,603,438
App. No.
18/193,527
Granted
Apr 14, 2026
Kind
B2
Abstract

A dielectric waveguide antenna and manufacturing method, as well as a quasi-helical antenna device. The electrically conducting features within the dielectric waveguide antenna are manufactured using standard printed circuit board (PCB) manufacturing technology. Internal elements of the PCB antenna construction may be capacitively coupled or galvanically coupled. The final outer form of the dielectric waveguide antenna is machined by turning on a lathe, and the final outer form is accurately aligned and registered to the electrically conducting features within. The quasi-helical antenna device comprises a repeating, periodic, chain of substantially straight conductive segments that are wound about a central axis. The quasi-helical antenna is fabricated within a planar printed circuit.

Claims (17)

1 . A quasi-helical antenna ( 1000 ), comprising a plurality of substantially straight conductive segments ( 1120 ), arranged in a sequence around a central axis ( 1200 ) in a periodic, repeating, quasi-helical arrangement, wherein each conductive segment ( 1120 ) is electrically coupled to one or more adjacent conductive segments ( 1120 ) in the sequence, wherein the antenna ( 1000 ) is configured to emit or receive electromagnetic energy as a beam or region aligned with the central axis ( 1200 ),

wherein the conductive segments ( 1120 ) form a plurality of half-periods ( 1210 ), and wherein the plurality of half-periods ( 1210 ) are joined head-to-tail or end-to-end by parallel-plate capacitors ( 1160 ).

2 . A quasi-helical antenna ( 1000 ), comprising a plurality of substantially straight conductive segments ( 1120 ), arranged in a sequence around a central axis ( 1200 ) in a periodic, repeating, quasi-helical arrangement, wherein each conductive segment ( 1120 ) is electrically coupled to one or more adjacent conductive segments ( 1120 ) in the sequence, wherein the antenna ( 1000 ) is configured to emit or receive electromagnetic energy as a beam or region aligned with the central axis ( 1200 ),

wherein the conductive segments ( 1120 ) are patterned within a stack of printed circuit boards (PCB) ( 1100 ), wherein one or more of the conductive segments ( 1120 ) comprise one or more traces ( 1135 ) on one or more surfaces ( 1140 ) of one or more PCBs of the stack of PCBs ( 1100 ) and one or more of the conductive segments ( 1120 ) comprise one or more vias ( 1130 ) between two or more surfaces ( 1140 ) of two or more PCBs of the stack of PCBs ( 1100 ).

3 . The quasi-helical antenna ( 1000 ) of claim 2 , wherein the central axis ( 1200 ) is parallel to a plane of each PCB within the stack of PCBs, and wherein the quasi-helical antenna ( 1000 ) is configured to emit or receive the electromagnetic energy from an end of the stack.

4 . The quasi-helical antenna ( 1000 ) of claim 2 , wherein the vias ( 1130 ) are perpendicular to the two or more surfaces ( 1140 ) of the two or more PCBs or angled between the two or more surfaces ( 1140 ) of the two or more PCBs.

5 . A method of forming a quasi-helical antenna ( 1000 ), the method comprising:

a) providing a plurality of planar printed circuit board (PCB) substrates ( 1110 );

b) patterning each of the PCB substrates ( 1110 ) with a plurality of electrically conducting traces ( 1135 ) and a plurality of electrically conducting vias ( 1130 ); and

c) joining the PCB substrates ( 1110 ) to form a multi-layer printed circuit ( 1150 ), comprising a periodic quasi-helical chain ( 1220 ) of the traces ( 1135 ) and the dvias ( 1130 ), wherein the chain ( 1220 ) is arranged about a central axis ( 1200 ) which is parallel to each of the PCB substrates ( 1110 );

wherein the periodic quasi-helical chain ( 1220 ) is configured to emit or receive a beam which is aligned with the central axis ( 1200 ).

6 . The method of claim 5 , wherein the periodic quasi-helical chain ( 1220 ) comprises an alternating sequence of the traces ( 1135 ) and the vias ( 1130 ).

7 . The method of claim 5 , wherein the periodic quasi-helical chain ( 1220 ) comprises a plurality of electrically coupled conductive segments ( 1120 ).

8 . The method of claim 7 , wherein the conductive segments ( 1120 ) are coupled by parallel-plate capacitors ( 1160 ).

9 . The method of claim 8 , wherein the parallel-plate capacitors ( 1160 ) are formed by alignment of the traces ( 1135 ).

10 . The method of claim 5 , wherein the multi-layer printed circuit ( 1150 ) comprises two or more layers of traces ( 1135 ) and one or more layers of vias ( 1130 ).

11 . The method of claim 5 , wherein a geometry of the periodic quasi-helical chain ( 1220 ) is configured in periodic pitch and cross-section to radiate electromagnetic wave power efficiently along the central axis ( 1200 ) at a center frequency.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 21, 2024
From: PATRICK, KEVIN W.; CARDONA, SERGIO E., JR.
To: ELECTRONIC DESIGN & DEVELOPMENT, CORP.
Reel/Frame 066860/0052 →
Continuity (3)
Continuation In Part PCTUS2021053003 · Sep 30, 2021
Provisional Application 63085892 · Sep 30, 2020
Related Publication 20230291113A1 · Sep 14, 2023
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