IP Library › Granted Patent US 12,603,479
Granted Patent B2
US 12,603,479 · App. 18/497,397 · Granted Apr 14, 2026

Method of manufacturing vertical-cavity surface-emitting laser element

Inventors: Kenichi Terao (Tokushima, JP); Hitoshi Takayama (Tokushima, JP)
Assignee: NICHIA CORPORATION
H01S5/18311H01S5/34333H01S5/34346
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Quick Facts
Patent No.
US 12,603,479
App. No.
18/497,397
Granted
Apr 14, 2026
Kind
B2
Abstract

A method of manufacturing a vertical-cavity surface-emitting laser element includes: providing a nitride semiconductor layer including an n-side semiconductor layer, an active layer, and a p-side semiconductor layer in this order; covering at least a first portion of a surface of the p-side semiconductor layer with a mask member while a second portion of the surface of the p-side semiconductor layer is not covered with the mask member; forming an oxide film on the second portion of the surface of the p-side semiconductor layer and the mask member; heat-treating the nitride semiconductor layer and the oxide film; removing the oxide film and the mask member after the heat-treating of the nitride semiconductor layer and the oxide film; and forming an electrode extending over the first portion and the second portion of the surface of the p-side semiconductor layer.

Claims (39)

1 . A method of manufacturing a vertical-cavity surface-emitting laser element, comprising:

providing a nitride semiconductor layer including an n-side semiconductor layer, an active layer, and a p-side semiconductor layer in this order;

covering at least a first portion of a surface of the p-side semiconductor layer with a mask member while a second portion of the surface of the p-side semiconductor layer is not covered with the mask member;

forming an oxide film on the second portion of the surface of the p-side semiconductor layer and the mask member;

heat-treating the nitride semiconductor layer and the oxide film;

removing the oxide film and the mask member after the heat-treating of the nitride semiconductor layer and the oxide film; and

forming an electrode extending over the first portion and the second portion of the surface of the p-side semiconductor layer.

2 . The method according to claim 1 , wherein

the oxide film includes an oxide including at least one of silicon and zinc.

3 . The method according to claim 1 , wherein

the heat-treating of the nitride semiconductor layer and the oxide film is performed at 500° C. or higher and 800° C. or lower.

4 . The method according to claim 2 , wherein

the heat-treating of the nitride semiconductor layer and the oxide film is performed at 500° C. or higher and 800° C. or lower.

5 . The method according to claim 1 , wherein

the forming of the oxide film includes forming the oxide film by sputtering.

6 . The method according to claim 4 , wherein

the forming of the oxide film includes forming the oxide film by sputtering.

7 . The method according to claim 1 , wherein

the removing of the oxide film includes bringing the oxide film into contact with a removal-treatment liquid.

8 . The method according to claim 6 , wherein

the removing of the oxide film includes bringing the oxide film into contact with a removal-treatment liquid.

9 . The method according to claim 7 , wherein

the removing of the mask member includes removing the mask member when the oxide film is removed by bringing the oxide film into contact with the removal-treatment liquid.

10 . The method according to claim 8 , wherein

the removing of the mask member includes removing the mask member when the oxide film is removed by bringing the oxide film into contact with the removal-treatment liquid.

11 . The method according to claim 1 , further comprising

performing a reactive ion etching with an oxygen-containing gas on an entire surface of the p-side semiconductor layer after the forming of the mask member and before the forming of the oxide film.

12 . The method according to claim 10 , further comprising

performing a reactive ion etching with an oxygen-containing gas on an entire surface of the p-side semiconductor layer after the forming of the mask member and before the forming of the oxide film.

13 . A method of manufacturing a vertical-cavity surface-emitting laser element, comprising:

providing a nitride semiconductor layer including a first reflective layer, an n-side semiconductor layer, an active layer, and a p-side semiconductor layer in this order;

covering at least a first portion of a surface of the p-side semiconductor layer with a mask member while a second portion of the surface of the p-side semiconductor layer is not covered with the mask member;

forming an oxide film on the second portion of the surface of the p-side semiconductor layer and the mask member;

heat-treating the nitride semiconductor layer and the oxide film;

removing the oxide film and the mask member after the heat-treating of the nitride semiconductor layer and the oxide film;

forming an electrode extending over the first portion and the second portion of the surface of the p-side semiconductor layer; and

forming a second reflective layer over the surface of the p-side semiconductor layer including the electrode.

14 . The method according to claim 13 , wherein

the oxide film includes an oxide containing at least one of silicon and zinc.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 1, 2023
From: TERAO, KENICHI; TAKAYAMA, HITOSHI
To: NICHIA CORPORATION
Reel/Frame 065422/0270 →
Priority Claims (1)
JP 2022-174498 · Oct 31, 2022 · national
Continuity (1)
Related Publication 20240146025A1 · May 2, 2024
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