IP Library › Granted Patent US 12,606,446
Granted Patent B2
US 12,606,446 · App. 18/947,900 · Granted Apr 21, 2026

Aerogel composite

Inventors: Kyung Hyun Lee (Daejeon, KR); Kyoungshil Oh (Daejeon, KR); Mi Ri Kim (Daejeon, KR); Saebomi Park (Daejeon, KR); Yongjin Bae (Daejeon, KR)
Assignee: LG Chem, Ltd.
C01B33/1585B01J13/0091C01P2006/10C01P2006/16
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,606,446
App. No.
18/947,900
Granted
Apr 21, 2026
Kind
B2
Abstract

An aerogel composite which maintains a high degree of hydrophobicity, and also an excellent level of heat insulation properties even when exposed to a high-temperature environment.

Claims (142)

1 . An aerogel composite comprising: a substrate; and an aerogel including a plurality of open pores, wherein the aerogel includes a plurality of silica aerogel particles, wherein according to a result of performing an NMR analysis on the silica aerogel particles by using water (H 2 O) as a saturation fluid, a ratio of T 1 relaxation time to T 2 relaxation time (T 1 /T 2 ) is 0.4×10 3 to 1.0×10 3 .

2 . The aerogel composite of claim 1 , wherein according to the result of performing the NMR analysis on the silica aerogel particles by using water (H 2 O) as a saturation fluid, the ratio of T 1 relaxation time to T 2 relaxation time (T 1 /T 2 ) is 0.4×10 3 to 0.9×10 3 .

3 . The aerogel composite of claim 1 , wherein after heat-treating the silica aerogel particles at a temperature of 200° C. for 1 hour, and then performing the NMR analysis on the silica aerogel particles by using water (H 2 O) as a saturation fluid, the ratio of T 1 relaxation time to T 2 relaxation time (T 1 /T 2 ) is 0.4×10 3 to 1.0×10 3 .

4 . The aerogel composite of claim 3 , wherein the ratio of T 1 /T 2 of the silica aerogel particles after the heat-treating the silica aerogel particles at a temperature of 200° C. for 1 hour is 0.8 times to 1.2 times the ratio of T 1 /T 2 of the silica aerogel particles before the heat-treating the silica aerogel particles at a temperature of 200° C. for 1 hour.

5 . The aerogel composite of claim 3 , wherein the ratio of T 1 /T 2 of the silica aerogel particles after the heat-treating the silica aerogel particles at a temperature of 200° C. for 1 hour is 0.85 times to 1.1 times the ratio of T 1 /T 2 of the aerogel particles before the heat-treating the silica aerogel particles at a temperature of 200° C. for 1 hour.

6 . The aerogel composite of claim 1 , wherein the aerogel comprises pores having a pore diameter of 5 nm to 20 nm at 25% or less of a pore volume of a skeletal structure of the aerogel.

7 . The aerogel composite of claim 6 , wherein the aerogel comprises pores having a pore diameter of 5 nm to 20 nm at 10% or greater and 25% or less of the pore volume of the skeletal structure of the aerogel.

8 . The aerogel composite of claim 1 , wherein the aerogel composite has a moisture impregnation rate (wt %) of 4 wt % or less, which is represented by Equation 1:

Moisture

⁢

impregnation

⁢

rate

⁢

(

wt

⁢

%

)

=

{

(

Weight

⁢

of

⁢

a

⁢

sample

⁢

after

⁢

impregnation

-

Weight

⁢

of

⁢

the

⁢

sample

⁢

before

⁢

impregnation

)

/

(

Weight

⁢

of

⁢

the

⁢

sample

⁢

before

⁢

impregnation

)

}

×

100

[

Equation

⁢

1

]

wherein in Equation 1, the weight of a sample after impregnation is a weight measured after impregnating an aerogel composite sample in distilled water at 21±2° C. for 15 minutes, wherein the aerogel composite sample has a size of 100 mm×100 mm in width×length.

9 . The aerogel composite of claim 1 , wherein the aerogel composite has a moisture impregnation rate (wt %) of 3 wt % or less, which is represented by Equation 1:

Moisture

⁢

impregnation

⁢

rate

⁢

(

wt

⁢

%

)

=

{

(

Weight

⁢

of

⁢

a

⁢

sample

⁢

after

⁢

impregnation

-

Weight

⁢

of

⁢

the

⁢

sample

⁢

before

⁢

impregnation

)

/

(

Weight

⁢

of

⁢

the

⁢

sample

⁢

before

⁢

impregnation

)

}

×

100

[

Equation

⁢

1

]

wherein in Equation 1, the weight of a sample after impregnation is a weight measured after impregnating an aerogel composite sample in distilled water at 21±2° C. for 15 minutes, wherein the aerogel composite sample has a size of 10 mm×10 mm in width×length.

10 . The aerogel composite of claim 8 , wherein the moisture impregnation rate (wt %), represented by Equation 1, after performing a heat treatment on the aerogel composite at a temperature of 200° C. for 1 hour is 10 wt % or less.

11 . The aerogel composite of claim 1 , wherein the aerogel composite has a water vapor absorption rate of 2.5 wt % or less, according to the ASTM C1104 test method.

12 . The aerogel composite of claim 1 , wherein the aerogel comprises at least one selected from the group consisting of silica, methylsilylated silica, dimethylsilylated silica, and trimethylsilylated silica.

13 . The aerogel composite of claim 1 , wherein the plurality of silica aerogel particles comprises a particle in which a plurality of aerogel particles having a particle diameter of greater than 0 nm to 5 nm are aggregated or bonded.

14 . The aerogel composite of claim 13 , wherein the aggregated or bonded aerogel particles have an average particle diameter of 5 nm to 2,000 nm.

15 . The aerogel composite of claim 1 , wherein the aerogel composite has a thickness of 0.5 mm to 20 mm.

16 . The aerogel composite of claim 1 , wherein the aerogel composite has a density of 0.05 g/cm 3 to 0.50 g/cm 3 .

17 . The aerogel composite of claim 1 , wherein the aerogel composite has a compressive strength of 20 kPa to 80 kPa at 10% strain, and has a tensile strength of 30 N/cm 2 to 60 N/cm 2 .

18 . A heat insulation member comprising the aerogel composite of claim 1 .

19 . The heat insulation member of claim 18 , further comprising a support member positioned on at least one of an upper surface of the aerogel composite or a lower surface of the aerogel composite.

20 . A battery module comprising a module case having an internal space, one or more battery cells positioned within the internal space, and the aerogel composite of claim 1 positioned within the internal space.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 18, 2024
From: LEE, KYUNG HYUN; OH, KYOUNGSHIL; KIM, MI RI; PARK, SAEBOMI; BAE, YONGJIN
To: LG CHEM, LTD.
Reel/Frame 069299/0925 →
Priority Claims (1)
KR 10-2024-0064050 · May 16, 2024 · national
Continuity (1)
Related Publication 20250353751A1 · Nov 20, 2025
References Cited (112)
US 2734827A · Hooks · 1956 [cited by applicant]
US 7560062B2 · Gould et al. · 2009 [cited by applicant]
US 10759666B2 · Hindelang et al. · 2020 [cited by applicant]
US 11274044B2 · Kim et al. · 2022 [cited by applicant]
US 11577490B2 · Oikawa et al. · 2023 [cited by applicant]
US 20020094426A1 · Stepanian et al. · 2002 [cited by applicant]
US 20060125158A1 · Rouanet et al. · 2006 [cited by applicant]
US 20100143717A1 · Sakamoto et al. · 2010 [cited by applicant]
US 20160032584A1 · Doshi et al. · 2016 [cited by applicant]
US 20160369059A1 · Kotake et al. · 2016 [cited by applicant]
US 20170210092A1 · Rikleen et al. · 2017 [cited by applicant]
US 20170283269A1 · Kotake et al. · 2017 [cited by applicant]
US 20180009969A1 · Kim et al. · 2018 [cited by applicant]
US 20180010726A1 · Kim et al. · 2018 [cited by applicant]
US 20180029892A1 · Yu et al. · 2018 [cited by applicant]
US 20180086587A1 · Kim et al. · 2018 [cited by applicant]
US 20180134566A1 · Kim et al. · 2018 [cited by applicant]
US 20180141821A1 · Hindelang et al. · 2018 [cited by applicant]
US 20180244029A1 · Kim et al. · 2018 [cited by applicant]
US 20180313001A1 · Dempsey · 2018 [cited by applicant]
US 20180326700A1 · Kim · 2018 [cited by applicant]
US 20190062167A1 · Kim et al. · 2019 [cited by applicant]
US 20190374921A1 · Mihalcik et al. · 2019 [cited by applicant]
US 20200048100A1 · Yu et al. · 2020 [cited by applicant]
US 20200108583A1 · Oikawa et al. · 2020 [cited by applicant]
US 20200215791A1 · Oh et al. · 2020 [cited by applicant]
US 20200378058A1 · Oikawa et al. · 2020 [cited by applicant]
US 20210016239A1 · Kim et al. · 2021 [cited by applicant]
US 20210155486A1 · Kang · 2021 [cited by examiner]
US 20210163303A1 · Evans et al. · 2021 [cited by applicant]
US 20210309527A1 · Evans et al. · 2021 [cited by applicant]
US 20210363699A1 · Afshari et al. · 2021 [cited by applicant]
US 20210370636A1 · Tsuruta et al. · 2021 [cited by applicant]
US 20220098046A1 · Lee et al. · 2022 [cited by applicant]
US 20220195137A1 · Movahhed et al. · 2022 [cited by applicant]
US 20220204350A1 · Oh · 2022 [cited by examiner]
US 20220380222A1 · Kim et al. · 2022 [cited by applicant]
US 20230024770A1 · Kim et al. · 2023 [cited by applicant]
US 20230050685A1 · Kim et al. · 2023 [cited by applicant]
US 20230212079A1 · Somberg et al. · 2023 [cited by applicant]
US 20230331560A1 · Kim et al. · 2023 [cited by applicant]
US 20230348285A1 · Numrich et al. · 2023 [cited by applicant]
US 20240042731A1 · Servati et al. · 2024 [cited by applicant]
CN 101680128B · 2013 [cited by applicant]
CN 107140938A · 2017 [cited by applicant]
CN 106565268B · 2020 [cited by applicant]
CN 113939942A · 2022 [cited by applicant]
CN 115748088A · 2023 [cited by applicant]
CN 116154360A · 2023 [cited by applicant]
CN 116945715A · 2023 [cited by applicant]
EP 4056539A1 · 2022 [cited by applicant]
JP WO2017221687A1 · 2019 [cited by applicant]
JP WO2018163354A1 · 2019 [cited by applicant]
JP 2020060291A · 2020 [cited by applicant]
JP 2021036038A · 2021 [cited by applicant]
JP 2022529347A · 2022 [cited by applicant]
JP 7285085B2 · 2023 [cited by applicant]
JP 7352769B2 · 2023 [cited by applicant]
JP 7368327B2 · 2023 [cited by applicant]
KR 20050022986A · 2005 [cited by applicant]
KR 20070100738A · 2007 [cited by applicant]
KR 100909732B1 · 2009 [cited by applicant]
KR 20090078357A · 2009 [cited by applicant]
KR 100955622B1 · 2010 [cited by applicant]
KR 20120116944A · 2012 [cited by applicant]
KR 101281689B1 · 2013 [cited by applicant]
KR 20130138275A · 2013 [cited by applicant]
KR 20150090320A · 2015 [cited by applicant]
KR 20160100082A · 2016 [cited by applicant]
KR 101654795B1 · 2016 [cited by applicant]
KR 20160125956A · 2016 [cited by applicant]
KR 20170060027A · 2017 [cited by applicant]
KR 101748532B1 · 2017 [cited by applicant]
KR 101752091B1 · 2017 [cited by applicant]
KR 20170098141A · 2017 [cited by applicant]
KR 20170104914A · 2017 [cited by applicant]
KR 20170132829A · 2017 [cited by applicant]
KR 20180033064A · 2018 [cited by applicant]
KR 101911188B1 · 2018 [cited by applicant]
KR 101928538B1 · 2018 [cited by applicant]
KR 101966406B1 · 2019 [cited by applicant]
KR 101993643B1 · 2019 [cited by applicant]
KR 102023531B1 · 2019 [cited by applicant]
KR 20200073730A · 2020 [cited by applicant]
KR 20200095323A · 2020 [cited by applicant]
KR 102192354B1 · 2020 [cited by applicant]
KR 20210038374A · 2021 [cited by applicant]
KR 20210038375A · 2021 [cited by applicant]
KR 20210071508A · 2021 [cited by applicant]
KR 20210146798A · 2021 [cited by applicant]
KR 20210157353A · 2021 [cited by applicant]
KR 20220049841A · 2022 [cited by applicant]
KR 20220109454A · 2022 [cited by applicant]
KR 20220137360A · 2022 [cited by applicant]
KR 20220154727A · 2022 [cited by applicant]
KR 20220164499A · 2022 [cited by applicant]
KR 20230005300A · 2023 [cited by applicant]
WO 2008051029A1 · 2008 [cited by applicant]
WO 2017155311A1 · 2017 [cited by applicant]
WO 2022126279A1 · 2022 [cited by applicant]
A Klochkov et al., “Pulse NMR of 3He in aerogel at temperature 1.5 K”, Journal of Physics, Conference Series, 150, 032043, 2009. [cited by applicant]
A. Emmerling et al., “Small angle scattering and the structure of aerogels”, Journal of Non-Crystalline Solids, vol. 145, pp. 113-120, 1992. [cited by applicant]
Jeong, Sangbae, et al., “Application of Silica Aerogel as an Interlayer Insulating Film”, The Korean Ceramic Society, Ceramist, vol. 4, issue 6, pp. 84-90, 2001. [cited by applicant]
Jun-Jie Zhao et al., “A 3-D numerical heat transfer model for silica aerogels based on the porous secondary nanoparticle aggregate structure”, Journal of Non-Crystalline Solids, vol. 358, pp. 1287-1297, May 2012. [cited by applicant]
Yan-Jun Dai et al., “A Theoretical Model for the Effective Thermal Conductivity of Silica Aerogel Composites” Applied Thermal Engineering, vol. 128, pp. 1634-1645, Jan. 2018. [cited by applicant]
International Search Report for Application No. PCT/KR2024/013053 mailed Dec. 19, 2024, 3 pages. [See p. 1, categorizing the cited references]. [cited by applicant]
International Search Report for Application No. PCT/KR2024/015088 mailed Jan. 16, 2025. 3 pages (see p. 2-3, categorizing the cited references). [cited by applicant]
D'agostino, C. et al., “Effect of paramagnetic species on T1, T2 and T1/T2 NMR relaxation times of liquids in porous CuSO4/Al2O3” Royal Society Of Chemistry, RSC Advances, Jul. 2017, pp. 36163-36167, vol. 7. [cited by applicant]
International Search Report for Application No. PCT/KR2025/003925 dated Jun. 30, 2025. 5 pages. [cited by applicant]
International Search Report for Application No. PCT/KR2025/003927 dated Jun. 30, 2025. 5 pages. [cited by applicant]
Ok, S. et al., “Fluid Behavior in Nanoporous Silica” Frontiers in Chemistry, Aug. 2020, pp. 1-20, vol. 8. Article 734. [cited by applicant]
International Search Report for Application No. PCT/KR2025/006641 mailed Aug. 29, 2025. 6 pages. [cited by applicant]