Water vapor distillation apparatus, method and system
A distillation device may comprise a source fluid input and an evaporator in fluid communication therewith. The device may further comprise a compressor having an impeller coupled to a motor, the compressor having a low pressure inlet for vapor from the evaporator and a high pressure outlet for compressed vapor. The device may further comprise at least one temperature sensor configured to monitor temperature of vapor in the inlet and a condenser in heat transfer relationship with exterior surfaces of the evaporator and in fluid communication with the compressor outlet. The device may further comprise a controller configured to govern rotation speed of the impeller with an impeller motor command based on a calibrated motor speed for the distillation device. The controller may be configured to determine an adjusted motor speed for a next use of the device and overwrite the calibrated motor speed with the adjusted motor speed.
1 . A distillation device comprising:
a source fluid input;
a compressor receiving source vapor and delivering compressed vapor;
a purifier comprising:
an evaporator in fluid communication with the source fluid input, the evaporator transforming part of the received source fluid into vapor;
a condenser receiving compressed vapor from the compressor and transforming the compressed vapor into product liquid; and
a heat exchanger in fluid communication with the source fluid input, the heat exchanger comprising:
an outer tube having an outer diameter;
at least one inner tube located within the outer tube and approximately aligned with the outer tube; and
a terminator at each end of the heat exchanger, a first terminator in fluid contact with the source fluid inlet and a second terminator in fluid contact with the purifier, each of the first terminator and the second terminator comprising:
a housing including a first port structure and a second port structure, the first port structure being in fluid communication with the outer tube, the first port structure comprising:
a thin toothed ring with inward facing protrusions;
a tapered ring with an inward tapered surface adjacent to the toothed ring;
a threaded element that engages the housing and contacts the thin toothed ring, wherein turning the threaded element presses the thin toothed ring against the inward tapered surface that forces the inward facing protrusions to contact the outer diameter of the outer tube; and
an o-ring positioned adjacent to the tapered ring and forming a radial seal on the outer diameter of the outer tube;
the second port structure being in fluid communication with the at least one inner tube, the port structure comprising at least one opening to receive the at least one inner tube;
a first seal in the at least one opening in the first port structure;
a second seal in the at least one opening in the second port structure; and
wherein the housing further comprises:
a chamber in fluid communication with an exterior of the at least one inner tube between the first seal and the second seal; and
a leak port in fluid communication with the chamber and the ambient environment.
2 . The distillation device of claim 1 , wherein the first port structure further comprises an o-ring located adjacent to the tapered ring and on the opposite side of the tapered ring from the thin ring, the o-ring forming a radial seal on the outer diameter of the outer tube.
3 . The distillation device of claim 1 , wherein the terminator further comprises a threaded element that secures the second port structure to the housing, wherein the second port structure is rotatable on a long axis of the housing not secured to the housing.
4 . A distillation device comprising:
a source fluid input;
a compressor receiving source vapor and delivering compressed vapor;
a purifier comprising:
an evaporator in fluid communication with the source fluid input, the evaporator transforming part of received source fluid from the source fluid input into vapor;
a condenser receiving compressed vapor from the compressor and transforming the compressed vapor into product liquid; and
a heat exchanger in fluid communication with the source fluid input, the heat exchanger comprising:
an outer tube having an outer diameter;
at least one inner tube located within the outer tube and approximately aligned with the outer tube; and
a terminator at each end of the heat exchanger including a first terminator being in fluid contact with the source fluid inlet and a second terminator being in fluid contact with the purifier, each of the first and second terminators including:
a first port having a first port structure and in fluid communication with the outer tube, the first port structure comprising:
a housing;
a thin toothed ring with inward facing protrusions, the inner diameter of the inward facing protrusions being larger than the outer diameter of the outer tube;
a tapered ring with an inward tapered surface adjacent to the ring;
a threaded element that engages the housing and contacts the thin toothed ring; and
an o-ring located adjacent to the tapered ring and on the opposite side of the tapered ring from the thin ring, the o-ring forming a radial seal on the outer diameter of the outer tube; and
a second port having a second port structure and in fluid communication with the at least one inner tube, the port structure comprising at least one opening to receive the at least one inner tube; and
a housing connecting the first port structure and the second port structure, wherein turning the threaded element of the first port structure presses the thin toothed ring against the inward tapered surface that forces the inward facing protrusions to contact the outer diameter of the outer tube.
5 . The distillation device of claim 4 , the terminator further comprising:
a first seal in the at least one opening in the first port structure;
a second seal in the at least one opening in the second port structure; and
wherein the housing includes a chamber in fluid communication with the at least one inner tube between the first seal and the second seal and a leak port in fluid communication with the chamber and the ambient environment.
6 . A terminator assembly for a heat exchanger having an outer tube and at least one inner tube, the assembly comprising:
a housing;
a first port structure in fluid communication with the outer tube, the first port structure comprising:
a thin ring with inward-facing protrusions, the protrusions having an inner diameter larger than an outer diameter of the outer tube;
a tapered ring with an inward-tapered surface positioned adjacent and coaxial to the thin ring; and
a threaded element in threaded engagement with the housing and contacting the thin ring;
a second port structure in fluid communication with the at least one inner tube;
a first seal between the first port structure and the at least one inner tube;
a second seal between the second port structure and the at least one inner tube;
a chamber defined within the housing between the first seal and the second seal and in fluid communication with an exterior of the at least one inner tube; and
a leak port in fluid communication with the chamber and ambient environment.
7 . The terminator assembly of claim 6 , wherein the inward-facing protrusions comprise teeth configured to engage the outer tube.
8 . The terminator assembly of claim 6 , wherein the second port structure is rotatable about a longitudinal axis of the housing when unsecured to the housing.
9 . The terminator assembly of claim 6 , wherein the leak port is oriented downward relative to the housing.
10 . A distillation device comprising:
a heat exchanger including an outer tube and at least one inner tube;
a first terminator at a first end of the heat exchanger and a second terminator at a second end of the heat exchanger, each terminator comprising:
a housing;
a first port structure in fluid communication with the outer tube, the first port structure comprising:
a thin toothed ring with inward-facing protrusions, the protrusions having an inner diameter larger than an outer diameter of the outer tube;
a tapered ring with an inward-tapered surface adjacent to the thin toothed ring; and
a threaded element in threaded engagement with the housing and contacting the thin toothed ring;
a second port structure in fluid communication with the at least one inner tube;
a first seal in the first port structure between the first port structure and the at least one inner tube;
a second seal in the second port structure between the second port structure and the at least one inner tube; and
a chamber within the housing between the first seal and the second seal, the chamber in fluid communication with an exterior of the at least one inner tube; and
a leak port in fluid communication with the chamber and ambient environment.
11 . The distillation device of claim 10 , wherein the second port structure is rotatable about a longitudinal axis of the housing when unsecured to the housing.
12 . The distillation device of claim 10 , wherein the first port structure further comprises an o-ring positioned adjacent to the tapered ring and on an opposite side of the tapered ring from the thin toothed ring.
13 . A heat exchanger system comprising:
an outer tube;
at least one inner tube positioned within and generally aligned with the outer tube;
a first terminator and a second terminator attached respectively to opposite ends of the outer tube, each terminator comprising:
a housing;
a first port structure in fluid communication with the outer tube, the first port structure comprising:
a thin ring with inward-facing protrusions, the protrusions having an inner diameter larger than an outer diameter of the outer tube;
a tapered ring with an inward-tapered surface positioned adjacent to the thin ring; and
a threaded element in threaded engagement with the housing and contacting the thin ring; and
a second port structure in fluid communication with the at least one inner tube, the second port structure being rotatable about a longitudinal axis of the housing when unsecured.
14 . The heat exchanger system of claim 13 , wherein the thin ring comprises teeth adapted to grip the outer tube surface when pressed by the tapered ring.