Plasterboard finishing tools
An apparatus for use in drywall plastering, and more specifically for applying a pumpable finishing compound to a surface, is disclosed. The apparatus comprises a receptacle for storing the pumpable compound, an applicator for applying the compound to a surface or feature to which the compound is to be applied, a pump for pumping the compound from the receptacle to the applicator for application to the surface or feature, an electric motor which drives the pump, a battery that powers the electric motor, and a conduit through which the compound is pumped from the receptacle to the applicator, and the receptacle, pump, motor and battery of the apparatus may be able to be worn by a user, or carried on a part of the user's body, while the apparatus is in use for applying the compound to the surface or feature. The apparatus is self-contained and self-powered, and it can consequently operate in an “untethered” manner in the sense that it does not require any power cables extending from the apparatus to a remote power outlet or generator, and there is no need for any hoses or the like to deliver finishing compound, or compressed air, or anything like that, to the apparatus while it is in use.
1 . An apparatus for use in drywall plastering for applying a pumpable finishing compound, the apparatus comprising
a tank for storing the pumpable compound,
an applicator for applying the compound to a surface or feature to which the compound is to be applied,
a pump for pumping the compound from the tank to the applicator for application to the surface or feature,
an electric motor which drives the pump,
a battery that powers the electric motor, and
a conduit through which the compound is pumped from the tank to the applicator,
wherein the tank, pump, motor and battery of the apparatus are able to be worn by a user, or carried on a part of the user's body, while the apparatus is in use for applying the compound to the surface or feature, and
wherein
the pumpable compound is received directly into the tank by being poured, pumped, or otherwise inserted into the tank,
the tank has a lower end which is closed except for an outlet through which the compound can flow when it is pumped out of the tank, and
the apparatus further comprises a piston inside the tank, and when the apparatus is in use, compound in the tank is at a level between the lower end of the tank and the piston, and as compound is pumped out of the tank and the level of compound within the tank drops, the piston moves down and remains in contact with the compound from above.
2 . The apparatus for use in drywall plastering as claimed in claim 1 , wherein the apparatus includes a pair of shoulder straps which enable parts of the apparatus that are able to be worn by a user, or carried on a part of the user's body, to be worn like a backpack.
3 . The apparatus for use in drywall plastering as claimed in claim 1 wherein the conduit through which the compound is pumped from the tank to the applicator includes a flexible hose.
4 . The apparatus for use in drywall plastering as claimed in claim 1 , wherein the applicator for applying the compound to the surface or feature comprises a finishing tool.
5 . The apparatus for use in drywall plastering as claimed in claim 1 , wherein the applicator comprises a finishing tool for applying the compound to a flat surface.
6 . The apparatus for use in drywall plastering as claimed in claim 1 , wherein the applicator comprises a finishing tool for applying the compound to a concave or internal corner where two surfaces meet.
7 . The apparatus for use in drywall plastering as claimed in claim 1 , wherein the applicator comprises a finishing tool for applying the compound to a convex or external corner or ridge where two surfaces meet.
8 . The apparatus for use in drywall plastering as claimed in claim 1 , wherein the applicator comprises a taping tool for applying the compound and finishing tape simultaneously.
9 . The apparatus for use in drywall plastering as claimed in claim 4 , wherein the apparatus includes a handle through which the compound can be pumped, and the tool is mounted on one end of the handle such that pumped compound is delivered to the tool via the handle.
10 . The apparatus for use in drywall plastering as claimed in claim 9 , wherein one end of the hose is connected to the pump and the other end of the hose is connected to the opposite end of the handle from the tool.
11 . The apparatus for use in drywall plastering as claimed in claim 1 , wherein the tank is elongate in shape and is oriented so that its long dimension is substantially vertical when the apparatus is being worn or carried by the user.
12 . The apparatus for use in drywall plastering as claimed in claim 9 , wherein the apparatus is configured such that the orientation of the tool, which is on the end of the handle, is able to be adjusted relative to the handle.
13 . The apparatus for use in drywall plastering as claimed in claim 12 , wherein the apparatus includes a brake mechanism which normally does not hold the tool in a fixed position/orientation relative to the handle, but the brake mechanism can be engaged by the user to hold the tool in a fixed orientation relative to the handle.
14 . The apparatus for use in drywall plastering as claimed in claim 13 , wherein the brake mechanism is operable by a brake lever, and when the brake lever is operated to engage the brake mechanism a camming mechanism is engaged to cause a part of (or a part which is associated with) the tool (or part of the apparatus to which the tool connects) to press against part of (or a part associated with) the handle, thereby causing the tool to be held in a fixed orientation relative to the handle.
15 . The apparatus for use in drywall plastering as claimed in claim 1 , wherein the pump is a lobe pump which has a pair of lobes that rotate in opposite directions within a chamber inside the pump to pump compound that enters the pump from the tank into the conduit that leads to the applicator.
16 . The apparatus for use in drywall plastering as claimed in claim 1 , wherein the tank has an upper end that is open, the piston can be withdrawn out through the open top end and the pumpable compound can be poured, pumped or otherwise inserted into the tank through the open upper end.