Fluid end with threaded dynamic section
A high-pressure hydraulic fracturing pump. The pump is in-line in orientation, with a static section having a high-pressure discharge chamber and a dynamic section having a dynamic internal bore threaded to the static section. A fluid routing plug is disposed within a bore which includes the dynamic internal bore. The pump is designed for ease of access and for reducing wear. Large, external threads on the dynamic section pair with internal threads on the static section to reduce wear associated with repeated pressurization of hydraulic fracturing fluid found within the pump. Seals and wear rings are found at a nose of the dynamic section to further prevent wear and damage.
1 . A high-pressure pump having a body, the body comprising first and second sections, wherein:
the first section has an internal bore and a set of external threads, the external threads circumscribing the internal bore; and
the second section has an internal bore and a set of internal threads, the internal threads circumscribing the internal bore;
wherein the external threads of the first section are configured to mate with the internal threads of the second section such that the internal bore of the first section and internal bore of the second section are aligned to form a longitudinal through-bore, the high-pressure pump comprising:
a fluid routing plug disposed within the longitudinal through-bore, the fluid routing plug extending from a first side to a second side; and
a two-piece wear ring disposed between the fluid routing plug and the first section;
in which the two-piece wear ring comprises a first ring and a second ring, wherein:
the first ring has a first surface, a second surface, an inner surface and an outer surface, the first surface interconnecting the inner surface and the outer surface and abutting the fluid routing plug; and
the second ring has a first surface, a second surface, an inner surface and an outer surface, the first surface of the second ring abutting the second surface of the first ring.
2 . The high-pressure pump of claim 1 in which the fluid routing plug defines a circumferential groove and further comprising a seal disposed in the circumferential groove, wherein the inner surface of the first ring abuts the seal.
3 . The high-pressure pump of claim 1 in which the second ring defines a first transition radius portion interconnecting the second surface of the second ring and the outer surface of the second ring.
4 . The high-pressure pump of claim 3 in which the first section is defined by a first section radiused surface, wherein the first section radiused surface is complementary to and opposed to the first transition radius portion of the second ring.
5 . The high-pressure pump of claim 4 in which the first section radiused surface contacts the first transition radius portion of the second ring.
6 . The high-pressure pump of claim 4 in which the second ring contacts the first section at its second surface and its outer surface, but not at the first transition radius portion.
7 . The high-pressure pump of claim 1 further comprising:
a first valve disposed in the internal bore of the first section; and
a valve guide disposed in the internal bore of the first section, the valve guide being seated against the internal bore, such that the first valve is defined by a range of travel, wherein:
at a first limit of the range of travel, the first valve is seated against the second side of the fluid routing plug; and
at a second limit of the range of travel, movement of the first valve is restricted by the valve guide.
8 . The high-pressure pump of claim 7 further comprising:
a plunger configured to reciprocate within the internal bore of the first section, in which reciprocation of the plunger moves the first valve between the first limit of the range of travel and the second limit of the range of travel.
9 . The high-pressure pump of claim 7 further comprising:
a second valve disposed in the internal bore of the second section, in which the second valve has a range of travel defining a first limit, in which the second valve abuts the first side of the fluid routing plug.
10 . The high-pressure pump of claim 9 further comprising:
a plunger configured to reciprocate within the internal bore of the first section, in which reciprocation of the plunger in a first direction moves the first valve to its second limit of the range of travel and the second valve to its first limit of the range of travel, and wherein reciprocation of the plunger in a second direction moves the first valve to its first limit of the range of travel and the second valve away from the fluid routing plug, in which the first direction and the second direction are opposing.
11 . The high-pressure pump of claim 7 in which the inner surface of the second ring is complementary to an outer surface of the valve guide.
12 . The high-pressure pump of claim 11 in which the inner surface of the second ring comprises:
a straight surface, in which the inner surface is parallel to a longitudinal axis of the internal bore of the first section;
a tapered surface, complementary to a tapered portion of the internal bore; and
a curved surface disposed between the straight surface and the tapered surface.
13 . A high-pressure pump having a body, the body comprising first and second sections, wherein:
the first section has an internal bore and a set of external threads, the external threads circumscribing the internal bore;
the second section has an internal bore and a set of internal threads, the internal threads circumscribing the internal bore;
wherein the external threads of the first section are configured to mate with the internal threads of the second section such that the internal bore of the first section and internal bore of the second section are aligned to form a longitudinal through-bore, the high-pressure pump comprising:
a fluid routing plug disposed within the longitudinal through-bore, the fluid routing plug extending from a first side to a second side; and
a two-piece wear ring disposed between the fluid routing plug and the first section;
and further comprising:
a first valve disposed in the internal bore of the first section; and
a valve guide disposed in the internal bore of the first section, the valve guide being seated against the internal bore, such that the first valve is defined by a range of travel, wherein:
at a first limit of the range of travel, the first valve is seated against the second side of the fluid routing plug; and
at a second limit of the range of travel, movement of the first valve is restricted by the valve guide.
14 . The high-pressure pump of claim 13 in which the valve guide comprises:
a first surface;
a spring extending from the first surface, wherein the spring is configured to bias the first valve toward the second side of the fluid routing plug; and
a skirt disposed against a tapered surface of the internal bore of the first section, the skirt defining a front-facing skirt surface, in which the front-facing skirt surface is disposed at an end of the skirt and faces the second surface of the fluid routing plug.
15 . The high-pressure pump of claim 14 in which the front-facing skirt surface contacts the fluid routing plug.
16 . The high-pressure pump of claim 14 further comprising:
a cylindrical ring disposed between the second surface of the fluid routing plug and the front-facing surface of the skirt.
17 . The high-pressure pump of claim 16 further comprising an inner ring disposed within the cylindrical ring, the inner ring made of a different material than the cylindrical ring.
18 . The high-pressure pump of claim 17 in which the inner ring is made of a urethane material.
19 . The high-pressure pump of claim 17 in which the cylindrical ring is made of a stainless steel material.
20 . The high-pressure pump of claim 17 in which the skirt is made of a different material than the cylindrical ring or the inner ring.
21 . The high-pressure pump of claim 20 in which the cylindrical ring is made of a stainless steel material and the inner ring is made of a urethane material.
22 . The high-pressure pump of claim 21 in which the two-piece wear ring comprises a first ring and a second ring, wherein:
the first ring has a first surface, a second surface, an inner surface and an outer surface, the first surface interconnecting the inner surface and the outer surface and abutting the fluid routing plug; and
the second ring has a first surface, a second surface, an inner surface and an outer surface, the first surface of the second ring abutting the second surface of the first ring.
23 . The high-pressure pump of claim 22 in which the inner surface of the second ring is complementary to an outer surface of the skirt.