Systems and methods for applying dots of different adhesives to moving roofing shingle stock
Systems and methods of applying self-seal strips of multiple different adhesives are disclosed. In one embodiment, two spaced apart spoked applicator wheel assemblies are positioned beneath a web of moving shingle stock such that each of the applicator wheels applies dots of different adhesives in an alternating pattern. In other embodiments, a layer of a second adhesive is deposited onto previously applied dots of a first adhesive to form layered adhesive dots with dual properties of both adhesives.
1 . A system, comprising:
a conveyance system along which a web of shingle stock is moved along a path;
a first applicator assembly positioned along the path of the web of shingle stock;
the first applicator assembly configured to apply a linear array of dots of a first adhesive to the web of shingle stock,
wherein the first applicator assembly comprises a first applicator wheel, the first applicator assembly being configured to apply the first adhesive to a surface of the first applicator wheel and rotate the surface of the first applicator wheel with the first adhesive applied thereto into engagement with the surface of the web of shingle stock; and
a second applicator assembly positioned along the path of the web of shingle stock downstream from the first applicator assembly;
the second applicator assembly configured to apply a second adhesive to the web of shingle stock along the linear array of dots of the first adhesive;
wherein the first adhesive comprises a self-seal adhesive material having first adhesive properties and the second adhesive comprises a self-seal adhesive having second adhesive properties that are different from the first adhesive properties of the first adhesive; and
wherein application of the first adhesive and the second adhesive forms a multi-adhesive self-seal strip having different adhesive properties along the web of shingle stock.
2 . The system of claim 1 , further comprising a stabilizer assembly located along the path of the web of shingle stock, the stabilizer assembly including a stabilizer wheel on one side of the web of shingle stock and aligned opposing supports on another side of the web of shingle stock.
3 . The system of claim 2 , wherein the stabilizer assembly further comprises a stabilizer wheel under which the web of shingle stock travels, flanked by a plurality of rollers over which the web of shingle stock travels.
4 . The system of claim 1 , wherein the first applicator wheel comprises a plurality of spokes configured to apply the dots of the first adhesive, and wherein the second applicator assembly comprises a second applicator wheel configured to rotate in synchronization with the first applicator wheel to apply the second adhesive to the web of shingle stock between the dots of the first adhesive applied to the web of shingle stock by the first applicator assembly.
5 . The system of claim 1 , wherein the first applicator wheel comprises a plurality of spokes configured to apply the dots of the first adhesive, and wherein the second applicator assembly comprises a second applicator wheel configured to rotate in synchronization with the first applicator wheel to apply the second adhesive to the web of shingle stock along the dots of the first adhesive applied to the web of shingle stock by the first applicator assembly.
6 . The system of claim 1 , wherein the second applicator assembly comprises a puddle die in communication with an adhesive supply, the puddle die including a top portion configured to maintain a puddle of the second adhesive in a position adjacent the web of shingle stock such that the dots of the first adhesive engage the puddle of the second adhesive to pick up a layer of the second adhesive as the dots of the first adhesive pass along the puddle die.
7 . The system of claim 1 , wherein the first applicator wheel comprises a plurality of spokes and an adhesive die configured to deposit the first adhesive onto each of the spokes of the first applicator wheel.
8 . The system of claim 1 , wherein the second applicator assembly comprises a second applicator wheel having a plurality of spokes and an adhesive die configured to deposit the second adhesive onto each of the spokes of the second applicator wheel.
9 . The system of claim 1 , wherein the second applicator assembly comprises a second applicator wheel and wherein the first applicator wheel, the second applicator wheel, or both are heated to a temperature sufficient to maintain the first adhesive in a liquid state.
10 . The system of claim 1 , wherein the second adhesive comprises an adhesive material configured to exhibit a high tacking under cold weather conditions and the first adhesive comprises an adhesive material configured to form a seal following exposure to sunlight and heat.
11 . A method, comprising:
moving a web of shingle stock along a path;
applying a first adhesive to a surface of the web of shingle stock using a first applicator assembly,
wherein the first applicator assembly comprises a first applicator wheel, and
wherein the applying the first adhesive comprises applying the first adhesive to a surface of the first applicator wheel and rotating the surface of the first applicator wheel with the first adhesive applied thereto into engagement with the surface of the web of shingle stock; and
applying a second adhesive along a surface of the web of shingle stock using a second applicator assembly;
wherein the first adhesive comprises a self-seal adhesive material having first adhesive properties and the second adhesive comprises another self-seal adhesive material having second adhesive properties that are different from the first adhesive properties of the first adhesive such that applying the first adhesive and the second adhesive forms a multi-adhesive self-seal strip having different adhesive properties along the web of shingle stock.
12 . The method of claim 11 , wherein the applying the first adhesive comprises applying dots of the first adhesive.
13 . The method of claim 12 , wherein the applying the second adhesive comprises applying dots of the second adhesive within spaces defined between the dots of the first adhesive previously applied to the web of shingle stock.
14 . The method of claim 12 , wherein the applying the second adhesive comprises applying the second adhesive onto the dots of the first adhesive previously applied to the web of shingle stock.
15 . The method of claim 12 , wherein the applying the second adhesive comprises applying dots of the second adhesive at locations spaced in a cross-wise direction across the web of shingle stock from the dots of the first adhesive.
16 . The method of claim 12 , wherein the applying the second adhesive comprises moving the dots of the first adhesive applied to the web of shingle stock along the second applicator assembly and picking up a layer of the second adhesive along the dots of the first adhesive.
17 . The method of claim 16 , wherein the second applicator assembly comprises a puddle die configured to maintain a puddle of the second adhesive in a position adjacent the web of shingle stock, and wherein moving the dots of the first adhesive applied to the web of shingle stock along the second applicator assembly further comprises moving the dots of the first adhesive through the puddle of the second adhesive.
18 . The method of claim 11 , wherein the second applicator assembly comprises a second applicator wheel, and wherein the applying the second adhesive comprises moving the web of shingle stock with dots of the first adhesive applied thereto past the second applicator wheel, and rotating the second applicator wheel in synchronization with the first applicator wheel to apply the dots of the second adhesive to the web of shingle stock along spaces between the dots of the first adhesive applied to the web of shingle stock by the first applicator wheel.
19 . The method of claim 11 , wherein the second applicator assembly comprises a second applicator wheel, and wherein the applying the second adhesive comprises moving the web of shingle stock with dots of the first adhesive applied thereto past the second applicator wheel, and rotating the second applicator wheel in synchronization with the first applicator wheel to apply the second adhesive to the web of shingle stock on the dots of the first adhesive applied to the web of shingle stock by the first applicator wheel.
20 . A method, comprising:
moving a web of shingle stock along a path;
applying a first adhesive to a surface of the web of shingle stock using a first applicator assembly,
wherein the applying the first adhesive comprises applying dots of the first adhesive; and
applying a second adhesive along a surface of the web of shingle stock using a second applicator assembly;
wherein the applying the second adhesive comprises moving the dots of the first adhesive applied to the web of shingle stock along the second applicator assembly and picking up a layer of the second adhesive along the dots of the first adhesive,
wherein the second applicator assembly comprises a puddle die configured to maintain a puddle of the second adhesive in a position adjacent the web of shingle stock,
wherein moving the dots of the first adhesive applied to the web of shingle stock along the second applicator assembly further comprises moving the dots of the first adhesive through the puddle of the second adhesive, and
wherein the first adhesive comprises a self-seal adhesive material having first adhesive properties and the second adhesive comprises another self-seal adhesive material having second adhesive properties that are different from the first adhesive properties of the first adhesive such that applying the first adhesive and the second adhesive forms a multi-adhesive self-seal strip having different adhesive properties along the web of shingle stock.